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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 107 (Rear Drive Axle/Differential - Vehicles With: DANA M300) >> Removal And Installation >> Differential Carrier >> Installation

Differential Carrier: Installation

WARNING: This page is about a different car, the 2018 Ford F-550 Super Duty, 2018 Ford F-450 Super Duty, 2018 Ford F-350 Super Duty, and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. If removed, screw in the differential preload adjusters enough to install the differential carrier.
    GFD200620Courtesy of FORD MOTOR COMPANY
  2. Install the differential carrier and differential carrier bearing cups.
    GFD200621Courtesy of FORD MOTOR COMPANY
  3. NOTE: Only hand tighten the differential bearing cap bolts at this time.

    Install the differential bearing caps and differential bearing cap bolts hand tight, in the same orientation they were removed.

    GFD200622Courtesy of FORD MOTOR COMPANY
  4. Set ring gear and pinion gear mesh.

    • Tighten the LH differential bearing preload adjuster until there is approximately zero gap between the ring gear and the pinion gear. Use Special Service Tool: 205-1027 Adjuster, Differential Bearing.

    • Back off the LH differential bearing preload adjuster about 45 degrees.

    GFD200623Courtesy of FORD MOTOR COMPANY
  5. Tighten the RH differential bearing preload adjuster until the preload specification is achieved. REFER to: Specifications . Use Special Service Tool: 205-1027 Adjuster, Differential Bearing.
    GFD200624Courtesy of FORD MOTOR COMPANY
  6. NOTE: If the backlash needs to be adjusted after the backlash check, the differential carrier bearing cap bolts will need to be loosened.

    Tighten the differential bearing cap bolts.

    Torque: 201 lb.ft (272 Nm)

    GFD200625Courtesy of FORD MOTOR COMPANY
  7. Check the ring gear backlash. REFER to: Ring Gear Backlash Adjustment .
  8. Install the differential bearing adjuster locks and adjuster lock bolts.
    GFD200616Courtesy of FORD MOTOR COMPANY
  9. Install the axle shafts. REFER to: Axle Shaft .
  10. Install the differential housing cover. REFER to: Differential Housing Cover .