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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> External Pages >> Different car >> Section 106 (Exhaust System - 6.2L V8) >> Removal And Installation >> Dual Catalytic Converter Y-Pipe >> Installation

Dual Catalytic Converter Y-Pipe: Installation

WARNING: This page is about a different car, the 2018 Ford F-350 Super Duty and 2018 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Do not tighten the fasteners until all components are aligned.

    Install the exhaust Y-pipe in the vehicle and loosely install the new LH exhaust Y-pipe-toexhaust manifold nuts.

    GFD205374Courtesy of FORD MOTOR COMPANY
  2. NOTE: Do not tighten the fasteners until all components are aligned.

    Loosely install the new RH exhaust Y-pipe-to-exhaust manifold nuts.

    GFD205375Courtesy of FORD MOTOR COMPANY
  3. NOTE: Do not tighten the fasteners until all components are aligned.

    Position the clamp on both pipes and slide it foreward.

    GFD205376Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not tighten the fasteners until all components are aligned.

    Loosely install the exhaust Y-pipe-to-front muffler bolts.

    GFD205370Courtesy of FORD MOTOR COMPANY
  5. Evenly tighten the LH exhaust Y-pipe-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD205377Courtesy of FORD MOTOR COMPANY
  6. Evenly tighten the RH exhaust Y-pipe-to-exhaust manifold nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD205375Courtesy of FORD MOTOR COMPANY
  7. Evenly tighten the exhaust Y-pipe-to-front muffler bolts.

    Torque: 30 lb.ft (40 Nm)

    GFD205370Courtesy of FORD MOTOR COMPANY
  8. Tighten the clamp.

    Torque: 35 lb.ft (48 Nm)

    GFD205376Courtesy of FORD MOTOR COMPANY
  9. Attach the wire retainer and connect the RH side HO2S and catalyst monitor sensor electrical connectors.
    GFD205369Courtesy of FORD MOTOR COMPANY
  10. Connect the LH side HO2S and catalyst monitor sensor electrical connectors.
    GFD205368Courtesy of FORD MOTOR COMPANY
  11. Check the exhaust system for leaks.