Oil Pump: Installation

Prime the oil pump. Add 2 tablespoons of clean engine oil to the oil pump and rotate the oil pump by hand. Refer to: Specifications .
Install the oil pump and tighten the bolts in sequence shown in 2 stages.
Torque: Stage 1: 89 lb.in (10 Nm)

Stage 2: 177 lb.in (20 Nm)

Fig 1: Oil Pump Tightening Sequence
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Install the oil pump sprocket and bolt.
Torque: 18 lb.ft (25 Nm)

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1. Position the oil pump chain on the oil pump sprocket and install the tensioner, spring and the shoulder bolts.
  Torque: 89 lb.in (10 Nm)
2. Push the tensioner spring down and position the spring under the shoulder bolt.
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Install a new O-ring seal.

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Install the oil pump screen and pickup tube and tighten the bolts in two stages.
Torque: Stage 1: 44 lb.in (5 Nm)

Stage 2: 50°

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NOTE: The component must be installed within 10 minutes of applying the sealant.

Apply a 3 mm bead of silicone sealant to the oil pan-to-engine block mating surfaces.

Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

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NOTE: Note the different lengths of the bolts.

NOTE: Only tighten the bolts finger tight at this stage.

Install the oil pan and the bolts.

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Tighten the bolts in sequence shown in illustration.
Torque: 177 lb.in (20 Nm)

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Install the oil pan-to-transmission bolt.
Torque: 35 lb.ft (48 Nm)

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1. NOTE: Only tighten the nut and bolts finger tight at this stage.
  
  Position back the A/C compressor and install the nut, the stud and the bolts finger tight.
  
  Remove the General Equipment: Cable Ties
2. Tighten the stud.
  Torque: 80 lb.in (9 Nm)
3. NOTE: Note the different lengths of the bolts.
  
  Tighten the bolt.
  
  Torque: 18 lb.ft (25 Nm)
4. NOTE: Note the different lengths of the bolts.
  
  Tighten the bolt.
  
  Torque: 18 lb.ft (25 Nm)
5. Tighten the nut.
  Torque: 18 lb.ft (25 Nm)
6. Connect the A/C compressor electrical connector.
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Disconnect the A/C compressor upper electrical connector.

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NOTE: Lubricate the engine oil filter gasket with clean engine oil prior to installing the oil filter.

Install a new engine oil filter.

Torque: Stage 1: 71 lb.in (8 Nm)

Stage 2: 180°

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Using a trolley jack and wooden block, support the engine.
Use the General Equipment: Trolley Jack

Use the General Equipment: Wooden Block

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Remove the special tool.
Remove Special Service Tool: 303-F072 Support Bar, Engine, 303-290-05A Adapter for 303-290A, 303-290B-19 Adapter for 303-290B.

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Install the upper dash panel reinforcement. Position the hoses and the wiring back.

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Install the upper dash panel reinforcement.

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Install the engine front cover. Refer to: Engine Front Cover .
Install the oil level indicator.

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Fill the engine with clean engine oil. Refer to: Specifications .