Oil Pan: Installation

NOTE: The component must be installed within 10 minutes of applying the sealant.

Apply a 3 mm bead of silicone sealant to the oil pan-to-engine block mating surfaces.

Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

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NOTE: This step does not apply if the engine front cover is removed.

NOTE: Do not apply sealant to oil pan-to-engine front cover mating surface if the engine front cover is removed.

NOTE: The component must be installed within 10 minutes of applying the sealant.

Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

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NOTE: Note the different lengths of the bolts.

NOTE: Only tighten the bolts finger tight at this stage.

Install the oil pan and the bolts.

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NOTE: The engine front cover-to-oil pan fasteners must be tightened first to align the front surface of the oil pan flush with the front surface of the engine block.

NOTE: This step does not apply if the engine front cover is removed.

Install the engine front cover-to-oil pan bolts.

Torque: 89 lb.in (10 Nm)

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Tighten the bolts in sequence shown in illustration.
Torque: 177 lb.in (20 Nm)

Fig 1: Oil Pan Tightening Sequence
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NOTE: This step does not apply if the engine front cover is removed.

NOTE: Alternate tightening the LH transmission-to-engine and RH engine-to-transmission bolts to draw the transmission and engine together.

Tighten the bolts and the stud bolt.

Torque: 35 lb.ft (48 Nm)

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Install the oil pan-to-transmission bolt.
Torque: 35 lb.ft (48 Nm)

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NOTE: This step does not apply if the engine front cover is removed.

Install the engine roll restrictor.

Torque: 63 lb.ft (86 Nm)

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1. NOTE: Only tighten the nut and bolts finger tight at this stage.
  
  Position back the A/C compressor and install the nut, the stud and the bolts finger tight.
  
  Remove the General Equipment: Cable Ties
2. Tighten the stud.
  Torque: 80 lb.in (9 Nm)
3. NOTE: Note the different lengths of the bolts.
  
  Tighten the bolt.
  
  Torque: 18 lb.ft (25 Nm)
4. NOTE: Note the different lengths of the bolts.
  
  Tighten the bolt.
  
  Torque: 18 lb.ft (25 Nm)
5. Tighten the nut.
  Torque: 18 lb.ft (25 Nm)
6. Connect the A/C compressor electrical connector.
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Disconnect the A/C compressor upper electrical connector.

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NOTE: Lubricate the engine oil filter gasket with clean engine oil prior to installing the oil filter.

Install a new engine oil filter.

Torque: Stage 1: 71 lb.in (8 Nm)

Stage 2: 180°

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Install the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt .
NOTE: This step does not apply if the engine front cover is removed.

Install the upper transmission-to-engine stud bolts.

Torque: 35 lb.ft (48 Nm)

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Attach the wiring harness clips and tighten the nut.
Torque: 89 lb.in (10 Nm)

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NOTE: This steps does not apply if the engine front cover is removed.

Install the following items:
1. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
2. Install the air cleaner. Refer to: Air Cleaner .
Install the oil level indicator.

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Fill the engine with clean engine oil. Refer to: Specifications .