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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L DURATEC-He (110KW/150PS) - Mi4 >> Removal And Installation >> Engine Front Cover >> Installation

Engine Front Cover: Installation

  1. NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the engine front cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    • Apply 2 mm beads of silicone sealant around the inner bolt holes.

      Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    • Apply 3 mm bead of silicone sealant on the engine front cover

      Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD570335Courtesy of FORD MOTOR COMPANY
  2. NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the engine front cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply beads of silicone sealant that are 15 mm in diameter across the cylinder head and cylinder block joint areas.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD570336Courtesy of FORD MOTOR COMPANY
  3. NOTE: Note the different lengths of the bolts.

    Install the engine front cover and the bolts finger tight.

    GFD570332Courtesy of FORD MOTOR COMPANY
  4. Tighten the engine front cover bolts in sequence shown in illustration.

    • Tighten bolts 1 through 3 to

      Torque: 35 lb.ft (48 Nm)

    • Tighten bolts 4 through 15 to

      Torque: 89 lb.in (10 Nm)

    • Tighten bolt 16 to

      Torque: 35 lb.ft (48 Nm)

    • Tighten bolts 17 through 22 to

      Torque: 89 lb.in (10 Nm)

    Fig 1: Engine Front Cover Tightening Sequence
    GFD570337Courtesy of FORD MOTOR COMPANY
  5. Position the wiring harness and attach the wiring harness retainers.
    GFD570331Courtesy of FORD MOTOR COMPANY
  6. Install the engine mount. Refer to: Engine Mount .
  7. Install the coolant pump pulley and the bolts finger tight.
    GFD570338Courtesy of FORD MOTOR COMPANY
  8. If removed, install the idler pulley and the bolt.

    Torque: 97 lb.in (11 Nm)

    GFD570329Courtesy of FORD MOTOR COMPANY
  9. Install the accessory drive belt tensioner and the bolts.

    Torque: 97 lb.in (11 Nm)

    GFD570328Courtesy of FORD MOTOR COMPANY
  10. NOTE: Remove the through-bolt from the special tool.

    • Lubricate the crankshaft front seal with clean engine oil.

    • Using the special tools, install the crankshaft front seal.

      Use Special Service Tool: 303-096 (T74P-6150-A) Installer, Camshaft Front Oil Seal.

    GFD570267Courtesy of FORD MOTOR COMPANY
  11. NOTE: Apply clean engine oil on the seal area before installing.

    Lubricate the crankshaft pulley with clean engine oil.

    GFD570279Courtesy of FORD MOTOR COMPANY
  12. NOTE: Do not install the crankshaft pulley bolt at this time.

    Position the crankshaft pulley onto the crankshaft with the crankshaft pulley TDC guide hole at the 6 o'clock position.

    GFD570280Courtesy of FORD MOTOR COMPANY
  13. NOTE: This step will correctly align the crankshaft pulley to the crankshaft.

    Install a M6 standard bolt through the crankshaft pulley TDC guide hole and into the engine front cover TDC guide hole.

    GFD570281Courtesy of FORD MOTOR COMPANY
  14. NOTE: The crankshaft must remain in the TDC position during installation of the pulley bolt or damage to the engine can occur. Therefore, the crankshaft pulley must be held in place with the special tool and a new bolt should be installed using hand tools only.
    NOTE: Do not reuse the crankshaft pulley bolt.

    Using the special tool, install the new crankshaft bolt and washer and tighten.

    Use Special Service Tool: 303-1689 Holding Tool, Crank Damper.

    Torque: Stage 1: 74 lb.ft (100 Nm)

    Stage 2: 90°

    GFD570339Courtesy of FORD MOTOR COMPANY
  15. Remove the M6 bolt.
    GFD570283Courtesy of FORD MOTOR COMPANY
  16. Install the CKP sensor and the bolts finger tight.
    GFD570284Courtesy of FORD MOTOR COMPANY
  17. Install the special tool to set the CKP sensor position and tighten the bolts.

    Use Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.

    Torque: 62 lb.in (7 Nm)

    GFD570285Courtesy of FORD MOTOR COMPANY
  18. Remove Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
    GFD570286Courtesy of FORD MOTOR COMPANY
  19. Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    GFD570274Courtesy of FORD MOTOR COMPANY
  20. Install the engine plug bolt.

    Torque: 177 lb.in (20 Nm)

    GFD570273Courtesy of FORD MOTOR COMPANY
  21. Connect the CKP sensor electrical connector.
    GFD570340Courtesy of FORD MOTOR COMPANY
  22. Remove Special Service Tool: 303-1565 Alignment Tool, Camshaft.
    GFD570325Courtesy of FORD MOTOR COMPANY
  23. Install the following items:

    1. Install the valve cover. Refer to: Valve Cover .
    2. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    3. Install the accessory drive belt. Refer to: Accessory Drive Belt .
    4. Install the RH fender splash shield. Refer to: FENDER SPLASH SHIELD .
    5. Install the cowl panel. Refer to: Cowl Panel .

  24. Position back the degas bottle on the support tabs.
    GFD570320Courtesy of FORD MOTOR COMPANY
  25. Tighten the coolant pump pulley bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD570321Courtesy of FORD MOTOR COMPANY
  26. Install the engine undershield and the fasteners.
    GFD570319Courtesy of FORD MOTOR COMPANY
  27. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
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