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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> Engine Mechanical >> Exhaust System - 2.0L DURATEC-He (110KW/150PS) - Mi4 >> Removal And Installation >> Exhaust Manifold and Catalytic Converter Assembly >> Removal

Exhaust Manifold and Catalytic Converter Assembly: Removal

NOTE: Removal steps in this procedure may contain installation details.
  1. Remove the cowl panel. Refer to: Cowl Panel .
  2. Disconnect the catalyst monitor sensor electrical connector.
    GFD572702Courtesy of FORD MOTOR COMPANY
  3. Disconnect the HO2S electrical connector.
    GFD572703Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts and the catalytic converter heat shield.

    Torque

    : 89 lb.in (10 Nm)

    GFD572704Courtesy of FORD MOTOR COMPANY
  5. NOTE: Make sure that new nuts are installed.

    Remove and discard the catalytic converter nuts.

    Torque

    :Stage 1: Tighten: 41 lb.ft (55 Nm)

    Stage 2: Retighten: 41 lb.ft (55 Nm)

    GFD572705Courtesy of FORD MOTOR COMPANY
  6. Remove the front subframe. Refer to: Front Subframe - Remove for Access .
  7. NOTE: Make sure that new nuts are installed.

    Remove and discard the nuts.

    GFD572706Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure that new gasket is installed.

    Remove and discard the gasket.

    GFD572707Courtesy of FORD MOTOR COMPANY
  9. Remove the nut and the catalytic converter.

    Torque

    : 35 lb.ft (47 Nm)

    GFD572708Courtesy of FORD MOTOR COMPANY
  10. NOTE: Make sure that a new component is installed.

    Remove and discard the exhaust manifold gasket.

    GFD572709Courtesy of FORD MOTOR COMPANY
  11. NOTE: Make sure that new studs are installed.

    Remove and discard the exhaust manifold studs.

    Torque

    : 150 lb.in (17 Nm)

GFD572710Courtesy of FORD MOTOR COMPANY