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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Front Drive HALFSHAFTS - 8-Speed Automatic Transmission - 8F35 >> Removal And Installation >> Inner Constant Velocity (CV) Joint Boot >> Installation

Inner Constant Velocity (CV) Joint Boot: Installation

    1. NOTE: Make sure a new component is installed.

      Install the CV boot clamp.

    2. NOTE: Make sure a new component is installed.

      Install the CV joint boot.

    3. Install the CV joint tripod. Use Special Service Tool: 205-393 Installer, Drive Pinion Flange.
    GFD569989Courtesy of FORD MOTOR COMPANY
  2. NOTE: Make sure a new component is installed.

    1. Dismountable constant velocity joint bearing. Install the CV joint tripod bearing circlip.
    2. Install the CV rollers.

    GFD569990Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure a new component is installed.

    Not dismountable constant velocity joint bearing. Install the CV joint tripod bearing circlip.

    GFD569991Courtesy of FORD MOTOR COMPANY
  4. NOTE: Make sure that the component is clean, free of foreign material and lubricant.

    Clean both components.

    GFD569992Courtesy of FORD MOTOR COMPANY
  5. NOTE: Make sure that new components are installed.

    • Install the inner CV joint boot.

    • Using boot clamp pliers, install the small CV boot clamp. Use Special Service Tool: 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp.

    GFD569993Courtesy of FORD MOTOR COMPANY
    1. Press the grease from the grease sachets evenly in the CV joint boot and the CV joint housing.

      Material

      : Motorcraft® Constant Velocity Joint Grease / XG-5 (WSS-M1C258-A1)

    2. Position the CV joint boot and the CV joint housing.
    GFD569949Courtesy of FORD MOTOR COMPANY
    1. Using a flat headed screw driver to allow air to escape. Use the General Equipment: Flat Headed Screw Driver
    2. Position the CV joint housing inside the CV joint boot.
    3. Adjust the CV joint housing inside the CV joint boot.
    4. Using a flat headed screw driver to allow air to escape. Use the General Equipment: Flat Headed Screw Driver
    GFD569994Courtesy of FORD MOTOR COMPANY
  8. NOTE: Make sure a new component is installed.

    Using boot clamp pliers, install the large CV boot clamp. Use Special Service Tool: 205-343 (T95P-3514-A) Installer, Constant Velocity Joint Boot Clamp.

    GFD569995Courtesy of FORD MOTOR COMPANY
  9. Install the front halfshaft. Refer to: Front Halfshaft LH . Refer to: Front Halfshaft RH .
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