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Home >> Ford >> 2022 >> Transit Connect Titanium, Gas/Ethanol >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Body Closures >> General Procedures >> Front Door Alignment

Front Door Alignment

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .

Inspection 

NOTE: LH side shown in illustration, RH side similar.
  1. Check body to the front door dimensions.

    1. Dimension

      : 0.1575 +/-0.0591 in (4 +/-1.5 mm)

    2. Dimension

      : 0.1772 +/-0.0591 in (4.5 +/-1.5 mm)

    3. Dimension

      : 0.1575 +/-0.0591 in (4 +/-1.5 mm)

    4. Dimension

      : 0.2087 +/-0.0591 in (5.3 +/-1.5 mm)

    5. Dimension

      : 0.1575 +/-0.0591 in (4 +/-1.5 mm)

GFD573540Courtesy of FORD MOTOR COMPANY

Adjustment 

Drivers door 

  1. Release the clips and position aside the instrument panel finish panel.
    GFD573541Courtesy of FORD MOTOR COMPANY
  2. Disconnect the electrical connector and remove the instrument panel finish panel.
    GFD573542Courtesy of FORD MOTOR COMPANY
  3. Position aside the LH side inner insulator dash panel.
    GFD573543Courtesy of FORD MOTOR COMPANY
  4. Remove the LH side lower cowl pad.
    GFD573544Courtesy of FORD MOTOR COMPANY
  5. Loosen the bolt.

    Torque

    : 26 lb.ft (35 Nm)

    GFD573545Courtesy of FORD MOTOR COMPANY

    Passenger Door 

  6. Remove the 2 hinge pins and remove the glove compartment.
    GFD573546Courtesy of FORD MOTOR COMPANY
  7. Position aside the inner insulator dash panel.
    GFD573547Courtesy of FORD MOTOR COMPANY
  8. Remove the lower cowl pad.
    GFD573548Courtesy of FORD MOTOR COMPANY
  9. Loosen the bolt.

    Torque

    : 26 lb.ft (35 Nm)

    GFD573549Courtesy of FORD MOTOR COMPANY

    All vehicles 

    NOTE: LH side shown in illustration, RH side similar.
  10. Loosen the bolts enough to permit movement of the front door. Loosen: 2 turn(s)
    GFD573550Courtesy of FORD MOTOR COMPANY
  11. Loosen the bolts enough to permit movement of the striker assembly. Loosen: 2 turn(s)
    GFD573551Courtesy of FORD MOTOR COMPANY
  12. Adjust the front door as shown in illustration.
    GFD573552Courtesy of FORD MOTOR COMPANY
  13. Adjust the striker assembly as shown in illustration.
    GFD573553Courtesy of FORD MOTOR COMPANY
  14. Tighten the bolts.

    Torque

    : 177 lb.in (20 Nm)

    GFD573551Courtesy of FORD MOTOR COMPANY
  15. Tighten the bolts.

    Torque

    : 26 lb.ft (35 Nm)

GFD573550Courtesy of FORD MOTOR COMPANY

Inspection 

NOTE: LH side shown in illustration, RH side similar.
  1. Check body to the front door dimensions.

    1. Dimension

      : 0.0394 -0.0394/+0.0551 in (1 -1/+1.4 mm)

    2. Dimension

      : 0.0984 +/-0.0591 in (2.5 +/-1.5 mm)

    3. Dimension

      : 0.0000 +/-0.0591 in (+/-1.5 mm)

    4. Dimension

      : 0.0000 -0.0630/+0.0394 in (-1.6/+1 mm)

    5. Dimension

      : 0.2520 +/-0.0591 in (6.4 +/-1.5 mm)

    6. Dimension

      : 0.3228 +/-0.0591 in (8.2 +/-1.5 mm)

    7. Dimension

      : 0.0394 -0.0394/+0.0551 in (1 -1/+1.4 mm)

GFD573554Courtesy of FORD MOTOR COMPANY

Adjustment 

NOTE: LH side shown in illustration, RH side similar.
  1. Loosen the bolts enough to permit movement of the front door. Loosen: 2 turn(s)
    GFD573555Courtesy of FORD MOTOR COMPANY
  2. Loosen the bolts enough to permit movement of the striker assembly. Loosen: 2 turn(s)
    GFD573551Courtesy of FORD MOTOR COMPANY
  3. Adjust the front door as shown in illustration.
    GFD573556Courtesy of FORD MOTOR COMPANY
  4. Adjust the striker assembly as shown in illustration.
    GFD573557Courtesy of FORD MOTOR COMPANY
  5. Tighten the bolts.

    Torque

    : 177 lb.in (20 Nm)

    GFD573551Courtesy of FORD MOTOR COMPANY
  6. Tighten the bolts.

    Torque

    : 35 lb.ft (48 Nm)

GFD573555Courtesy of FORD MOTOR COMPANY