Crankshaft Pulley: Installation
WARNING: This page is about a different variant/trim than selected.
- Lubricate the crankshaft pulley with clean engine oil.
- Position the crankshaft pulley onto the crankshaft with the access hole at the 6 o'clock position.
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NOTE: This step will correctly align the crankshaft pulley to the crankshaft.
Install an M6 bolt finger tight.
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NOTE: The crankshaft must remain in the TDC position during installation of the pulley bolt or damage to the engine can occur. Therefore, the crankshaft pulley must be held in place with the Crank Damper Holding Tool and the bolt should be installed using hand tools only.
With the aid of an assistant and using the special tool, install the new crankshaft bolt and washer and tighten. Use Special Service Tool: 303-1689 Holding Tool, Crank Damper.
Torque: Stage 1: 74 lb.ft (100 Nm) | Stage 2: 180°
- Remove the M6 bolt.
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- Connect the CKP sensor electrical connector.
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NOTE: Do not tighten the CKP sensor bolts at this time.
Install the CKP sensor and the bolts finger tight.
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- Install the Special Tool onto the CKP sensor and the tooth of the crankshaft pulley trigger wheel. Use Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
- Tighten the bolts.
Torque: 62 lb.in (7 Nm)
- Remove Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
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NOTE: Do not rotate the crankshaft until the special tools 303-1686 are removed from the valve cover.
Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
- Install the engine plug bolt.
Torque: 177 lb.in (20 Nm)
- Position the A/C compressor and install the bolts.
Torque: 18 lb.ft (25 Nm)
- Connect the A/C compressor electrical connectors and the wire harness retainers.
- Remove Special Service Tool: 303-1686 Holding Tool, Camshaft.
- Install the following items:
- Install the RH and LH CMP sensors. Refer to: Camshaft Position (CMP) Sensor .
- Remove the accessory drive belt. Refer to: Accessory Drive Belt .
- Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.