Section 7 (Engine - 2.3L ECOBOOST (231KW/314PS)/2.3L ECOBOOST (257KW/350PS) - Mi4): Installation: Engine

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	300-OTC1819E 2, 200# Floor Crane, Fold Away
Courtesy of FORD MOTOR COMPANY	303-050 (T70P-6000) Lifting Bracket, Engine
Magnetic Socket
Trolley Jack
Vehicle/Axle Stands
Hose Clamp Remover/Installer
Wooden Block

Materials 

10-Speed Automatic Transmission - 10R80 

1. Lubricate the torque converter pilot hub with multi-purpose grease.

   Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

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   6-Speed Manual Transmission - MT82 

2. Lubricate the input shaft with multi-purpose grease.

   Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

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   6-Speed Manual Transmission - MT82/10-Speed Automatic Transmission - 10R80 

3. Using the special tool, install the engine. Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

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   10-Speed Automatic Transmission - 10R80 

4. Align the torque converter stud marked during removal with the flexplate.

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   6-Speed Manual Transmission - MT82/10-Speed Automatic Transmission - 10R80 

5. NOTE: Automatic transmission shown, manual transmission similar.

   Install the oil pan bolt.

   Torque: 35 lb.ft (48 Nm)

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6. Install RH engine mount bracket and the front upper bolt finger tight.

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7. Install the LH engine mount bracket and the front upper bolt finger tight.

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8. Remove the jack and wooden block. Use the General Equipment: Wooden Block Use the General Equipment: Trolley Jack

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9. Remove Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

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10. NOTE: Automatic transmission shown, manual transmission similar.

    Install the transmission bolts.

    Torque: 35 lb.ft (48 Nm)

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11. NOTE: Automatic transmission shown, manual transmission similar.

    Install the transmission bolts.

    Torque: 35 lb.ft (48 Nm)

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12. NOTE: Automatic transmission shown, manual transmission similar.

    Install the transmission bolts.

    Torque: 35 lb.ft (48 Nm)

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13. NOTE: Automatic transmission shown, manual transmission similar.

    Position the coolant tube bracket and install the nut.

    Torque: 18 lb.ft (25 Nm)

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14. NOTE: Automatic transmission shown, manual transmission similar.

    Install the oil pan bolts.

    Torque: 35 lb.ft (48 Nm)

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15. Install the jack stand and wooden block under the oil pan and support the engine. Use the General Equipment: Wooden Block Use the General Equipment: Vehicle/Axle Stands

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16. Install the rear bolts for the RH engine mount bracket finger tight.

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17. Install and tighten the front lower stud bolt for the RH engine mount bracket.

    Torque: 46 lb.ft (63 Nm)

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18. Tighten the rear bolts for the RH engine mount bracket.

    Torque: 46 lb.ft (63 Nm)

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19. Install the rear stud bolt and bolt for the LH engine mount bracket finger tight.

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20. Install and tighten the front lower bolt for the LH engine mount bracket.

    Torque: 46 lb.ft (63 Nm)

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21. Tighten the rear stud bolt and bolt for the LH engine mount bracket.

    Torque: 46 lb.ft (63 Nm)

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22. Remove the jack stand and wooden block. Use the General Equipment: Wooden Block Use the General Equipment: Vehicle/Axle Stands

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23. Tighten the front upper bolt for the RH engine mount bracket.

    Torque: 46 lb.ft (63 Nm)

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24. Tighten the front upper bolt for the LH engine mount bracket.

    Torque: 46 lb.ft (63 Nm)

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25. Install the RH and LH engine mount bracket nuts.

    Torque: 92 lb.ft (125 Nm)

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26. Install a new gasket.

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27. Position the catalytic converter and install the new nuts.

    Torque: 30 lb.ft (40 Nm)

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28. NOTE: Automatic transmission shown, manual transmission similar.

    Install the bolts for the catalytic converter bracket.

    Torque: 18 lb.ft (25 Nm)

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29. NOTE: Automatic transmission shown, manual transmission similar.

    Connect the catalyst monitor sensor (CMS) sensor electrical connector.

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    10-Speed Automatic Transmission - 10R80 

30. Install the transmission cooling tube bracket and nut.

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31. Position the automatic transmission tube bracket and install the nut.

    Torque: 35 lb.ft (48 Nm)

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32. NOTE: Only rotate the crankshaft in a clockwise direction.

    Install the new torque convertor nuts. Use the General Equipment: Magnetic Socket

    Torque: 30 lb.ft (40 Nm)

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33. Attach the transmission wiring harness retainer to the coolant tube bracket.

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34. Attach the transmission vent hose and retainer.

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35. • Attach the wiring harness retainers.
    • Connect the transmission electrical connector.

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36. Position the NVH cover and install the retainers.

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37. Install the heat shield and the retainers.

    Torque: 80 lb.in (9 Nm)

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    6-Speed Manual Transmission - MT82/10-Speed Automatic Transmission - 10R80 

38. NOTE: Lubricate the engine oil filter seal with clean engine oil.

    Install a new engine oil filter.

    Torque: Stage 1: 71 lb.in (8 Nm) | Stage 2: 180°

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39. • Install the B+ cable and the nut.

      Torque: 150 lb.in (17 Nm)

    • Position the protective cover.

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40. • Connect the generator electrical connector.
    • Position the wire harness retainer and install the bolt.

      Torque: 89 lb.in (10 Nm)

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41. NOTE: The engine ground wire may be located in one of the following locations.
    1. If equipped, install the ground wire and nut to the LH engine mount bracket stud bolt.

       Torque: 35 lb.ft (48 Nm)

    2. If equipped, install the ground wire and bolt to the LH side of the engine block.

       Torque: 35 lb.ft (48 Nm)

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42. Attach the wire harness retainer to the engine mount bracket stud bolt.

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43. Install the starter motor insulator.

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44. Install the starter motor. Refer to: Starter Motor .
45. Position the A/C compressor and install the bolts.

    Torque: 18 lb.ft (25 Nm)

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46. Connect the A/C compressor electrical connectors and the wire harness retainers.

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47. Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.

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48. Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.

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49. Connect and attach the HO2S electrical connector.

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50. Connect the coolant hoses to the heater core.

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51. • Attach the vacuum tube to the intake manifold retainer.
    • Connect the vacuum tube quick release coupling to the EVAP canister purge valve.

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52. Connect the fuel supply tube. Refer to: Spring Lock Couplings .

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53. Install the fuel supply tube spring lock coupling retainer.

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54. 1. Slide the retainer up the fuel supply tube.
    2. Attach the fuel supply tube retainer to the cowl.

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55. Install the engine ground strap and nut to the cowl.

    Torque: 80 lb.in (9 Nm)

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56. Connect the vacuum hose to the brake vacuum pump.

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57. Install the brake vacuum pump insulator cover and the retainer.

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58. Install the lower radiator hose to the radiator. Use the General Equipment: Hose Clamp Remover/Installer

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59. Position the CAC outlet tube and tighten the clamp.

    Torque: 44 lb.in (5 Nm)

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60. Position the CAC inlet tube and tighten the clamp.

    Torque: 44 lb.in (5 Nm)

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61. Connect the upper PCM electrical connector and the retainer.

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62. Connect and attach the engine harness electrical connector.

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63. Connect the CAC valve electrical connector and the wire harness retainers.

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64. Install the following items:
    1. Install the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt .
    2. Install the air cleaner. Refer to: Air Cleaner .
    3. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .

65. Install the upper radiator hose to the coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

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66. Install the degas bottle. Refer to: Degas Bottle .
67. NOTE: Use the index-mark for location to aid in hood installation.

    Install the hood and the 4 nuts.

    Torque: 17 lb.ft (23 Nm)

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68. 1. Connect the windshield washer hose couplings. Refer to: Washer Hose Coupling .
    2. Attach the windshield washer hose retainers.

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69. Install the hood insulation and the pin-type retainers.

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70. Install the engine appearance cover and the nuts.

    Torque: 80 lb.in (9 Nm)

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71. If equipped, install the strut tower cross brace and the new nuts.

    Torque: 41 lb.ft (55 Nm)

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72. If equipped with strut tower cross brace, position the positive battery cable and attach the wiring harness retainer.

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73. If equipped with strut tower cross brace, connect the positive battery cable. Refer to: Battery Disconnect and Connect .
74. Connect the battery ground. Refer to: Battery Disconnect and Connect .
75. Fill the engine with clean engine oil. Refer to: Specifications .

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76. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
77. 1. Install the underbody shield and the bolts.

       Torque: 46 lb.ft (63 Nm)

    2. Install the underbody shield screws.

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78. Start and check the exhaust system for leaks.
79. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.