Fuel Tank: Installation

WARNING: This page is about a different variant/trim than selected.

1. Position the fuel tank above the rear differential and heat shield assembly.
2. Raise the fuel tank into position and heat shield assembly.
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- Clean the bolts and weld nuts lightly with a wire brush.
- Apply the thread locking sealant to the bolt threads.
  Material: Motorcraft® Threadlock and Sealer / TA-25-B
- NOTE: To insure that the bolts are threaded in straight, start the bolts by hand and turn several threads before tightening.
  
  Position the fuel tank straps and install the bolts.
  
  Torque: 46 lb.ft (62.5 Nm)
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Connect the hose to the fuel tank and tighten the clamp.

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Install the drive shaft. Refer to: Driveshaft .
Install the muffler and tailpipe. Refer to: MUFFLER AND TAILPIPE .
NOTE: Inspect the surfaces of the Fuel Pump and Sender Unit flange and fuel tank O-ring seal contact surfaces. Do not polish or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new Fuel Pump and Sender Unit or fuel tank if the O-ring seal contact area is bent, scratched or corroded.
NOTE: Carefully install the Fuel Tank Sender Unit lock ring wrench to avoid damage to the fuel level sensor when removing the lock ring.

NOTE: Make sure that a new O-ring seal is installed.

Using the special tool install the fuel level sensor lock ring. Use Special Service Tool: 310-123 Locking Ring, Fuel Tank.

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Refer to: QUICK RELEASE COUPLING .

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NOTE: Inspect the surfaces of the Fuel Pump and Sender Unit flange and fuel tank O-ring seal contact surfaces. Do not polish or adjust the O-ring seal contact area of the fuel tank flange or the fuel tank. Install a new Fuel Pump and Sender Unit or fuel tank if the O-ring seal contact area is bent, scratched or corroded.
NOTE: Carefully install the Fuel Tank Sender Unit lock ring wrench to avoid damage to the fuel level sensor when removing the lock ring.

NOTE: Make sure that a new O-ring seal is installed.

Using the special tool install the fuel level sensor lock ring. Use Special Service Tool: 310-123 Locking Ring, Fuel Tank.

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NOTE: Make sure that the mating faces are clean and free of foreign material.

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Install the access cover.

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Install the rear seat cushion. Refer to: Rear Seat Cushion .
Connect the battery ground cable. Refer to: Battery Disconnect and Connect .