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Catalytic Converter: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: If the catalytic converter is not being replaced, the HO2S and the catalyst monitor sensor do not need to be removed from the catalytic converter. Disconnecting the electrical connectors is still necessary.
NOTE: Removal steps in this procedure may contain installation details.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
    1. Disconnect the HO2S electrical connector.
    2. Remove and discard the nuts.

      Torque: 30 lb.ft (40 Nm)

    GFD719682Courtesy of FORD MOTOR COMPANY
  2. Disconnect the catalyst monitor sensor electrical connector.
    GFD719683Courtesy of FORD MOTOR COMPANY
    1. Loosen the clamp and release the tab and slide the clamp back on the muffler. Separate the muffler and tailpipe from the catalytic converter.

      Torque: 35 lb.ft (48 Nm)

    2. Detach the exhaust isolator.
    GFD719684Courtesy of FORD MOTOR COMPANY
  3. Vehicles with Manual Transmission: Remove the bolts and the catalytic converter.

    Torque: 18 lb.ft (25 Nm)

    GFD719685Courtesy of FORD MOTOR COMPANY
  4. Vehicles with Automatic Transmission: Remove the bolts and the catalytic converter.

    Torque: 18 lb.ft (25 Nm)

    GFD719686Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the gasket.
GFD719687Courtesy of FORD MOTOR COMPANY