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Home >> Ford >> 2022 >> Mustang Mach 1 Premium, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 35 (Manual Transmission - 6-Speed Manual Transmission - Tr3160) >> Disassembly And Assembly Of Subassemblies >> Output Shaft >> Assembly

Output Shaft: Assembly

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  1. Install the 2nd gear roller bearing.
    GFD719607Courtesy of FORD MOTOR COMPANY
  2. Install 2nd gear.
    GFD719608Courtesy of FORD MOTOR COMPANY
  3. Install the 2nd gear 3-piece synchronizer assembly.
    GFD719609Courtesy of FORD MOTOR COMPANY
  4. Install the 1-2 synchronizer hub, synchronizer sleeve and install the 3 detents. When installing the sleeve, align the indented internal splines with the detent slots in the hub.
    GFD719610Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not heat the component longer then 15 minutes or damage may occur.

    Heat the 1st gear bearing race to 260deg.F and install it on the output shaft.

    GFD719611Courtesy of FORD MOTOR COMPANY
  6. Install the 1st gear 3-piece synchronizer assembly.
    GFD719612Courtesy of FORD MOTOR COMPANY
  7. Install the 1st gear roller bearing.
    GFD719604Courtesy of FORD MOTOR COMPANY
  8. Install 1st gear. Align the synchronizer with the slot in the gear.
    GFD719613Courtesy of FORD MOTOR COMPANY
  9. NOTE: Do not heat the component longer then 15 minutes or damage may occur.

    Heat the rear bearing to 260deg.F and install it on the output shaft.

    GFD719614Courtesy of FORD MOTOR COMPANY
  10. Install the 6th gear roller bearing.
    GFD719602Courtesy of FORD MOTOR COMPANY
  11. Install 6th gear.
    GFD719601Courtesy of FORD MOTOR COMPANY
  12. Install the 6th gear 3-piece synchronizer assembly.
    GFD719615Courtesy of FORD MOTOR COMPANY
  13. Install the 5-6 synchronizer hub, sleeve and detents. Install the snap ring. When installing the sleeve, align the indented internal splines with the detent slots in the hub.
GFD719616Courtesy of FORD MOTOR COMPANY