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Home >> Ford >> 2022 >> Explorer ST, RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Hydraulic Brake Actuation >> Removal And Installation >> Brake Fluid Reservoir >> Removal

Brake Fluid Reservoir: Removal

NOTE: Siphon the brake fluid from the HCU/EBB reservoir, if the reservoir is not emptied there will be a large amount of brake fluid spilled in the engine compartment.
NOTE: Removal steps in this procedure may contain installation details.
  1. Remove the cowl panel grille. Refer to: Cowl Panel Grille .
  2. Release the tabs and remove the BCMC cover.
    GFD655421Courtesy of FORD MOTOR COMPANY
    1. Remove the nut and position aside the cable aside.

      Torque: 106 lb.in (12 Nm)

    2. Fully loosen the BCMC connector bolts.

      Torque: 48 lb.in (5.4 Nm)

    GFD655422Courtesy of FORD MOTOR COMPANY
  3. Release the tabs and remove the BCMC.
    GFD655423Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts, detach the wiring retainers and then remove the BCMC support bracket.

    Torque: 106 lb.in (12 Nm)

    GFD655424Courtesy of FORD MOTOR COMPANY
  5. NOTE: If the brake fluid is spilled on any component, the affected area must be immediately washed down with cold water.
    NOTE: Be prepared to collect escaping fluid.

    Disconnect the remote brake fluid reservoir tube and drain the fluid into a suitable container.

    GFD655425Courtesy of FORD MOTOR COMPANY
  6. Disconnect the electrical connectors.
    GFD655426Courtesy of FORD MOTOR COMPANY
  7. Disconnect the electrical connector.
    GFD655427Courtesy of FORD MOTOR COMPANY
  8. Siphon and remove the brake fluid with the help of flexible hose and syringe.
    GFD655428Courtesy of FORD MOTOR COMPANY
  9. NOTE: Brake fluid reservoir mounting screws and the sealings plugs are supplied with the brake fluid reservoir kit.

    Remove the screws and the brake fluid reservoir. Discard the screws.

    Torque: 23 lb.in (2.6 Nm)

    GFD655429Courtesy of FORD MOTOR COMPANY
  10. NOTE: Brake fluid reservoir mounting screws and the sealings plugs are supplied with the brake fluid reservoir kit.

    Ensure that old brake fluid reservoir sealing washers are removed before installing new reservoir with new washers.

GFD655430Courtesy of FORD MOTOR COMPANY