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Home >> Ford >> 2022 >> Expedition Timberline >> Repair and Diagnosis >> External Pages >> Different car >> Section 132 (Fuel Tank And Lines - 2.5L DURATEC - Hybrid (121KW/164PS) (BG)) >> Removal And Installation >> Fuel Pump and Sender Unit >> Removal

Fuel Pump and Sender Unit: Removal

WARNING: This page is about a different car, the 2022 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
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WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions .
  2. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  3. Remove the Fuel Tank.
    1. Detach the clip and position the wiring harness aside.
    2. Remove the nuts.

      Torque: 80 lb.in (9 Nm)

    GFD652513Courtesy of FORD MOTOR COMPANY
  4. Disconnect the electrical connector and quick release coupling. Refer to: QUICK RELEASE COUPLING
    GFD652514Courtesy of FORD MOTOR COMPANY
  5. NOTE: Note the position of the component before removal.

    Using the special tool remove the lock ring and the fuel pump and sender unit. Use Special Service Tool: 310-123 Locking Ring, Fuel Tank.

    GFD652515Courtesy of FORD MOTOR COMPANY
  6. Lift the Fuel Pump and Sender unit slightly and disconnect the quick connector and the electrical connector. Refer to: QUICK RELEASE COUPLING .
    GFD652512Courtesy of FORD MOTOR COMPANY
  7. NOTE: Take extra care not to damage the fuel tank level sensor float and arm.

    Remove and discard the O-ring.

GFD652516Courtesy of FORD MOTOR COMPANY