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Home >> Ford >> 2022 >> Expedition SSV, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Four-Wheel Drive Systems) >> Diagnosis And Testing >> DTC Chart and Pinpoint Tests - Vehicles With: 2-Speed Torque On Demand Transfer Case >> Pinpoint Tests >> Pinpoint Test K: The Transfer Case Makes Noise

Pinpoint Test K: The Transfer Case Makes Noise

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  1. Normal Operation and Fault Conditions 

    • VERIFY all tires inflation pressures are correct.

      • VERIFY all tires and wheels are the same.

      • CHECK tire tread wear to see if there is more than 1.6 mm (0.062 in) or 2/32 inch difference in tread wear between front and rear. INTERCHANGE one front wheel and one rear wheel. ROAD TEST again.

    • CHECK the planetary gears, the bearings, the upper and lower drive sprockets and drive chain for damage. INSTALL new parts as necessary,

    • CHECK that the transfer case is filled to the correct level and with the specified fluid.

    Possible Sources 

    • Tire inflation pressure
    • Tire and wheel size
    • Tire tread wear
    • Internal components
    • Fluid level

  2. Diagnostic steps are not provided for this symptom or DTC. REFER to: Diagnostic Methods