Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

1. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

   Install the PTU heat shield.

   Torque: 89 lb.in (10 Nm)

   Courtesy of FORD MOTOR COMPANY

2. NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

   If equipped, install the PTU temperature sensor harness bracket.

   Torque: 97 lb.in (11 Nm)

   Courtesy of FORD MOTOR COMPANY

3. Install the new PTU to transmission compression seal.

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4. Install the PTU and mounting bolts.

   Torque: 76 lb.ft (103 Nm)

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5. Install the new PTU bolts.

   Torque: 76 lb.ft (103 Nm)

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6. Install the PTU support bracket and bolts.

   Torque: 35 lb.ft (48 Nm)

   Courtesy of FORD MOTOR COMPANY

7. Install the vent hose retainer.

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8. NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

   Connect the PTU vent hose.

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9. If equipped, position back the wiring harness and connect retainer.

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10. If equipped, connect the PTU temperature sensor. Connect the motor connectors and retainers.

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11. Install the LH halfshaft. Refer to: Front Halfshaft LH .
12. Install the intermediate shaft. Refer to: Intermediate Shaft .
13. NOTE: Make sure that the installation marks are aligned.

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14. Install new PTU flange bolts.

    Torque: 26 lb.ft (35 Nm)

    Courtesy of FORD MOTOR COMPANY

15. Install the catalytic converter. Refer to: Catalytic Converter .
16. Install the front subframe. Refer to: Front Subframe .
17. Fill the PTU.