Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

Install the PTU heat shield.

Torque: 89 lb.in (10 Nm)

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NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

If equipped, install the PTU temperature sensor harness bracket.

Torque: 97 lb.in (11 Nm)

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Install the new PTU to transmission compression seal.

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Install the PTU and mounting bolts.
Torque: 76 lb.ft (103 Nm)

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Install the new PTU bolts.
Torque: 76 lb.ft (103 Nm)

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Install the PTU support bracket and bolts.
Torque: 35 lb.ft (48 Nm)

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Install the vent hose retainer.

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NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

Connect the PTU vent hose.

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If equipped, position back the wiring harness and connect retainer.

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If equipped, connect the PTU temperature sensor. Connect the motor connectors and retainers.

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Install the LH halfshaft. Refer to: Front Halfshaft LH .
Install the intermediate shaft. Refer to: Intermediate Shaft .
NOTE: Make sure that the installation marks are aligned.

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Install new PTU flange bolts.
Torque: 26 lb.ft (35 Nm)

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4
Insatll the catalytic converter. Refer to: Catalytic Converter - 4WD .
Install the front subframe. Refer to: Front Subframe .
Fill the PTU.