Power Transfer Unit - Vehicles Without: Power Transfer Unit Oil-to-Coolant Cooler
For information on Ford Color Coded Illustrations refer to OEM COLOR CODING
Materials
| Name | Specification |
|---|---|
| Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant XY-75W85-QL | WSS-M2C942-A |
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NOTE: This step is only necessary when installing a new component.
Install the PTU heat shield.
Torque: 89 lb.in (10 Nm)
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NOTE: This step is only necessary when installing a new component.
If equipped, install the PTU temperature sensor harness bracket.
Torque: 97 lb.in (11 Nm)
- If removed, lubricate and inspect the O-ring.
Material: Motorcraft® SAE 75W-85 Premium Synthetic Hypoid Gear Lubricant / XY-75W85-QL (WSS-M2C942-A)
- Install the PTU oil temperature sensor.
Torque: 150 lb.in (17 Nm)
- Install the new PTU to transmission compression seal.
- Install the PTU and mounting bolts.
Torque: 76 lb.ft (103 Nm)
- Install the new PTU bolts.
Torque: 76 lb.ft (103 Nm)
- Install the PTU support bracket and bolts.
Torque: 35 lb.ft (48 Nm)
- Install the intermediate shaft. Refer to: Intermediate Shaft .
- Clean and inspect the inboard end of the halfshaft.
- Install the O-Ring and circlip on the intermediate shaft.
- Install the RH halfshaft on the intermediate shaft.
- Install the vent hose retainer.
- Connect the PTU vent hose.
- If equipped, connect the PTU temperature sensor. Connect the motor connectors and retainers.
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NOTE: Make sure that the installation marks are aligned.
- Install new PTU flange bolts.
Torque: 26 lb.ft (35 Nm)
- Check PTU fluid level and adjust as necessary. Refer to: Power Transfer Unit Fluid Level Check .
- Install the front subframe. Refer to: Front Subframe .
- Check transmission fluid level and adjust as necessary. Refer to: Transmission Fluid Level Check .