Coolant Pump: Installation

WARNING: This page is about a different variant/trim than selected.

- Lubricate the inside and the outside diameter of the grommet with clean engine coolant. Refer to: Specifications .
- Install the grommet so it is flush with the leading edge of the coolant pump housing to aid in alignment during assembly.
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NOTE: Verify the front cover dowel pins are aligned to the coolant pump and that the coolant pump is fully seated prior to installing the fasteners.
- Using a new gasket, install the coolant pump and the bolts.
  Torque:
  
  Fasteners 1-7:
- Stage 1: 89 lb.in (10 Nm)
- Stage 2: 45°
- Torque:
  Fastener 8: 18 lb.ft (24 Nm)
Fig 1: Coolant Pump Bolts Tightening Sequence
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Position the coolant pump pulley and install the fasteners finger tight.

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- Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer
- Follow the directions to connect quick release coupling type 3. Connect the coolant tube. Refer to: Quick Release Coupling .
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Install the EGR cooler. Refer to: Exhaust Gas Recirculation (EGR) Cooler .
Install the accessory drive belt. Refer to: Accessory Drive Belt .
Tighten the coolant pump pulley fasteners.
Torque: 89 lb.in (10 Nm)

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Connect the coolant hoses. Use the General Equipment: Hose Clamp Remover/Installer

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Connect the coolant hose. Use the General Equipment: Hose Clamp Remover/Installer

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Position the coolant hoses and bracket and install the nut.
Torque: 93 lb.in (10.5 Nm)

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Install the LH air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe LH .
Fill and bleed the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .