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Home >> Ford >> 2022 >> Bronco Raptor >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Fuel Charging And Controls - Turbocharger - 3.0L ECOBOOST (299KW/406PS) (Dd) >> Removal And Installation >> Turbocharger RH >> Removal

Turbocharger RH: Removal

NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant lines, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the lines to ensure that there are no leaks or repeat repairs.
  1. If equipped, remove the engine rear undershield. Refer to: ENGINE REAR UNDERSHIELD .
  2. If equipped, remove the engine front undershield. Refer to: ENGINE FRONT UNDERSHIELD .
  3. Drain the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING .
  4. Remove the front fender splash shield. Refer to: FENDER SPLASH SHIELD .
  5. NOTE: This step is necessary only for right-hand drive vehicles.

    Remove the steering column lower shaft. Refer to: STEERING COLUMN LOWER SHAFT

  6. Remove the air cleaner outlet pipe RH. Refer to: AIR CLEANER OUTLET PIPE RH .
  7. Remove the air cleaner. Refer to: AIR CLEANER .
  8. Remove the turbocharger outlet pipe RH. Refer to: TURBOCHARGER OUTLET PIPE RH .
  9. Remove the turbocharger oil supply tube bolts, then remove the turbocharger oil supply tube.
    GFD757366Courtesy of FORD MOTOR COMPANY
  10. Remove and discard the seals.
    GFD757367Courtesy of FORD MOTOR COMPANY
  11. NOTE: Left side shown, right side is similar.

    1. Remove and discard the turbocharger oil supply tube oil filter.
    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the seal areas. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    GFD757368Courtesy of FORD MOTOR COMPANY
  12. Remove and discard the RH turbocharger exhaust flange nuts.
    GFD758107Courtesy of FORD MOTOR COMPANY
    • Remove and discard the RH Catalytic converter flange nuts.

    • Position and support the RH catalytic converter aside.

    GFD758190Courtesy of FORD MOTOR COMPANY
    • Remove and discard the gasket.

    • Clean and inspect the gasket surface.

    GFD758191Courtesy of FORD MOTOR COMPANY
  15. Remove and discard the RH turbocharger exhaust flange gasket.
    GFD758110Courtesy of FORD MOTOR COMPANY
  16. Remove the turbocharger coolant return tube bolt, then disconnect the turbocharger coolant return tube from the turbocharger and position it out of the way.
    GFD758147Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. Remove and discard the O-ring seal.
    GFD758095Courtesy of FORD MOTOR COMPANY
  18. Detach the wire harness retainers, then disconnect the electrical connector.
    GFD758148Courtesy of FORD MOTOR COMPANY
  19. Remove the starter motor. Refer to: STARTER MOTOR .
  20. Remove the turbocharger oil return tube bolts, then remove the tube.
    GFD758140Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect for blockage in the turbocharger tube. Check the tube, the sealing surfaces and the flange for flatness and damage. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    3. Remove and discard the O-ring seal.
    GFD757440Courtesy of FORD MOTOR COMPANY
  22. Remove and discard the turbocharger oil return tube gasket.
    GFD758118Courtesy of FORD MOTOR COMPANY
  23. Remove the turbocharger coolant supply tube bolt.
    GFD758149Courtesy of FORD MOTOR COMPANY
    1. Remove the turbocharger coolant supply tube from the engine block while removing the turbocharger.
    2. Remove the turbocharger retainers, then remove the turbocharger.
    GFD758192Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. Remove and discard the O-ring seal.
    GFD758095Courtesy of FORD MOTOR COMPANY
  26. Remove and discard the turbocharger gasket.
    GFD758151Courtesy of FORD MOTOR COMPANY
  27. Only if needed, remove the turbocharger mounting studs.
    GFD758152Courtesy of FORD MOTOR COMPANY
  28. Only if needed, remove the turbocharger exhaust flange studs.
    GFD758153Courtesy of FORD MOTOR COMPANY
  29. Only if needed, remove the bolt, then remove the turbocharger coolant supply tube.
    GFD758103Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      If Removed, inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. If the turbocharger coolant supply tube was removed from the turbocharger, then remove and discard the O-ring seal.
    GFD758095Courtesy of FORD MOTOR COMPANY
  31. NOTE: If the 2 piece turbocharger cooling tubes are separated or the rubber gasket is leaking, then the rubber gasket must be replaced.

    If needed, then remove and discard the rubber gasket.

    GFD758100Courtesy of FORD MOTOR COMPANY
  32. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

    If needed, inspect and clean the turbocharger cooling tube sealing surfaces, using brake cleaner and a nylon brush to clean. Install new components as needed.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    GFD758101Courtesy of FORD MOTOR COMPANY
  33. Only if needed, remove the bolts, then remove the turbocharger heat shield.

    Torque: 89 lb.in (10 Nm)

GFD758193Courtesy of FORD MOTOR COMPANY
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