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Home >> Ford >> 2022 >> Bronco Raptor >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Fuel Charging And Controls - Turbocharger - 3.0L ECOBOOST (299KW/406PS) (Dd) >> Removal And Installation >> Turbocharger LH >> Removal

Turbocharger LH: Removal

NOTE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.
NOTE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant tubes, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the tubes to ensure that there are no leaks or repeat repairs.
  1. If equipped, remove the engine rear undershield. Refer to: ENGINE REAR UNDERSHIELD .
  2. If equipped, remove the engine front undershield. Refer to: ENGINE FRONT UNDERSHIELD .
  3. Drain the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING .
  4. Remove the front fender splash shield. Refer to: FENDER SPLASH SHIELD .
  5. NOTE: This step is only necessary for left-hand drive vehicles.

    Remove the steering column lower shaft. Refer to: STEERING COLUMN CONTROL MODULE (SCCM)

  6. Remove the air cleaner outlet pipe LH. Refer to: AIR CLEANER OUTLET PIPE LH .
  7. Remove the turbocharger outlet pipe LH. Refer to: TURBOCHARGER OUTLET PIPE LH .
  8. Rotate the accessory drive belt tensioner clockwise, then position the accessory drive belt off the air conditioning compressor pulley.
    GFD758104Courtesy of FORD MOTOR COMPANY
  9. Disconnect the electrical connectors, then detach the wiring harness retainers.
    GFD758105Courtesy of FORD MOTOR COMPANY
  10. Loosen the bolts, then the position the air conditioning compressor out of the way.
    GFD758106Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the LH turbocharger exhaust flange nuts.
    GFD758108Courtesy of FORD MOTOR COMPANY
    • Remove and discard the clamp.

    • Position and support the LH catalytic converter aside.

    GFD758176Courtesy of FORD MOTOR COMPANY
  13. Remove and discard the LH turbocharger exhaust flange gasket.
    GFD758109Courtesy of FORD MOTOR COMPANY
  14. Remove the turbocharger coolant return tube bolt, then disconnect the turbocharger coolant return tube from the turbocharger and position it out of the way.
    GFD758111Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. Remove and discard the O-ring seal.
    GFD758095Courtesy of FORD MOTOR COMPANY
  16. Detach the wire harness retainer, then disconnect the electrical connector.
    GFD758112Courtesy of FORD MOTOR COMPANY
  17. Remove the turbocharger oil supply tube bolts, then remove the turbocharger oil supply tube.
    GFD758177Courtesy of FORD MOTOR COMPANY
  18. Remove and discard the seals.
    GFD758178Courtesy of FORD MOTOR COMPANY
    1. Remove and discard the turbocharger oil supply tube oil filter.
    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the seal areas. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    GFD757368Courtesy of FORD MOTOR COMPANY
  20. Remove the turbocharger oil return tube bolts, then remove the tube.
    GFD758117Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect for blockage in the turbocharger tube. Check the tube, the sealing surfaces and the flange for flatness and damage. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    3. Remove and discard the O-ring seal.
    GFD758179Courtesy of FORD MOTOR COMPANY
  22. Remove and discard the oil return tube gasket.
    GFD758118Courtesy of FORD MOTOR COMPANY
  23. Remove the turbocharger coolant supply tube bolt, then disengage the tube from the engine block.
    GFD758180Courtesy of FORD MOTOR COMPANY
    1. Remove the turbocharger coolant supply tube from the engine block while removing the turbocharger.
    2. Remove the turbocharger retainers, then remove the turbocharger.
    GFD758181Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. Remove and discard the O-ring seal.
    GFD758182Courtesy of FORD MOTOR COMPANY
  26. Remove and discard the turbocharger gasket.
    GFD758121Courtesy of FORD MOTOR COMPANY
  27. Only if needed, remove the turbocharger mounting studs.
    GFD758122Courtesy of FORD MOTOR COMPANY
  28. Only if needed, remove the turbocharger exhaust flange studs.
    GFD758123Courtesy of FORD MOTOR COMPANY
  29. Only if needed, remove the bolt, then remove the turbocharger coolant supply tube.
    GFD758175Courtesy of FORD MOTOR COMPANY
    1. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

      Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean. Install new components as needed.

      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    2. If the turbocharger coolant supply tube was removed from the turbocharger, then remove and discard the O-ring seal.
    GFD758095Courtesy of FORD MOTOR COMPANY
  31. NOTE: If the 2 piece turbocharger cooling tubes are separated or the rubber gasket is leaking, then the rubber gasket must be replaced.

    If needed, then remove and discard the rubber gasket.

    GFD758100Courtesy of FORD MOTOR COMPANY
  32. NOTE: Do not use a metal brush, damage to sealing area will result in leaks.

    If needed, inspect and clean the turbocharger cooling tube sealing surfaces, using brake cleaner and a nylon brush to clean. Install new components as needed.

    Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B

    GFD758101Courtesy of FORD MOTOR COMPANY
  33. Only if needed, remove the bolts, then remove the turbocharger heat shield.
GFD758183Courtesy of FORD MOTOR COMPANY
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