Turbocharger LH: Installation
- If removed, install the turbocharger heat shield, then install and tighten the bolts.
Torque: 89 lb.in (10 Nm)
- If needed, then install the turbocharger cooling tube rubber gasket, then lubricate with clean engine coolant. Refer to: LUBRICANTS, FLUIDS, SEALANTS AND ADHESIVES
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- If the turbocharger coolant supply tube was removed from the turbocharger, install a new O-ring seal, then lubricate with clean engine coolant. Refer to: LUBRICANTS, FLUIDS, SEALANTS AND ADHESIVES
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NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger tube to turbocharger O-ring bore. Inspect the area for deep scratches and gouges. Install new components as needed.
Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
- If removed, install the turbocharger coolant supply tube to the turbocharger, then install and tighten the turbocharger coolant supply tube bolt.
Torque: 89 lb.in (10 Nm)
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- If removed, install and tighten the turbocharger exhaust flange studs.
Torque: 18 lb.ft (25 Nm)
- If removed, install and tighten the turbocharger mounting studs.
Torque: 106 lb.in (12 Nm)
- Install the new turbocharger gasket.
- Install a new O-ring seal, then lubricate with clean engine coolant. Refer to: LUBRICANTS, FLUIDS, SEALANTS AND ADHESIVES
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- Install the turbocharger coolant supply tube to the engine block while installing the turbocharger. Loosely install the turbocharger retainers. Tighten the turbocharger retainers in the following 3 stages, in the sequence shown.
Torque:Tighten 1 to : 44 lb.ft (60 Nm)Tighten 2 to : 44 lb.ft (60 Nm)Tighten 3 to : 27 lb.ft (37 Nm)Re-tighten 1 to : 44 lb.ft (60 Nm)Re-tighten 2 to : 44 lb.ft (60 Nm)Re-tighten 3 to : 27 lb.ft (37 Nm)
- Install and tighten the turbocharger coolant supply tube bolt.
Torque: 18 lb.ft (24 Nm)
- Install the new turbocharger oil return tube gasket.
- Install a new O-ring seal, then lubricate with clean engine oil. Refer to: LUBRICANTS, FLUIDS, SEALANTS AND ADHESIVES
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NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore. Inspect the area for deep scratches and gouges. Install new components as needed.
Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
- Install the turbocharger oil return tube, then install and tighten the bolts.
Torque: 89 lb.in (10 Nm)
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NOTE: A new turbocharger oil supply tube filter must be installed. Failure to install a new filter will cause turbocharger failure.
Install the new turbocharger oil supply tube oil filter.
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NOTE: Do not use a metal brush; damage to sealing area will result in leaks.
Carefully use a nylon brush to remove the old seal residue, use brake cleaner to rinse the seal residue out of the turbocharger tube to turbocharger bore and the turbocharger tube to engine bore. Inspect the area for deep scratches and gouges. Install new components as needed.
Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
- Install the new the seals. Lubricate the inner seal surface with clean engine oil. Refer to: LUBRICANTS, FLUIDS, SEALANTS AND ADHESIVES .
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- Install the turbocharger oil supply tube, then loosely install the bolt.
- Connect the turbocharger oil supply tube to the turbocharger, then install and tighten the bolt.
Torque: 89 lb.in (10 Nm)
- Tighten the turbocharger oil supply tube bolt.
Torque: 89 lb.in (10 Nm)
- Connect the electrical connector, then attach the wire harness retainer.
- Install a new turbocharger coolant return tube O-ring seal, then lubricate with clean engine coolant. Refer to: LUBRICANTS, FLUIDS, SEALANTS AND ADHESIVES
.
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NOTE: Do not use a metal brush, damage to sealing area will result in leaks.
Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore. Inspect the area for deep scratches and gouges. Install new components as needed.
Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
- Install the turbocharger coolant return tube to the turbocharger, then install and tighten the turbocharger coolant return tube bolt.
Torque: 89 lb.in (10 Nm)
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- Install the new LH turbocharger exhaust flange gasket.
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NOTE: Only tighten the clamp finger tight at this stage.
Position the LH catalytic converter and loosely install the clamp.
- Install and evenly tighten the LH turbocharger exhaust flange nuts.
Torque: 30 lb.ft (40 Nm)
- Tighten the clamp.
Torque: 18 lb.ft (25 Nm)
- Install the air conditioning compressor with the bolts, then tighten the bolts in the sequence shown.
Torque: 18 lb.ft (25 Nm)
- Connect the electrical connectors and attach the wiring harness retainers.
- Install the accessory drive belt, make sure the accessory drive belt is correctly seated on all pulleys.
- Install the turbocharger outlet pipe LH. Refer to: TURBOCHARGER OUTLET PIPE LH .
- Install the air cleaner outlet pipe LH. Refer to: AIR CLEANER OUTLET PIPE LH .
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NOTE: This step is only necessary for left-hand drive vehicles.
Install the steering column lower shaft. Refer to: STEERING COLUMN LOWER SHAFT .
- Install the front fender splash shield. Refer to: FENDER SPLASH SHIELD .
- If equipped, install the engine front undershield. Refer to: ENGINE FRONT UNDERSHIELD .
- If equipped, install the engine rear undershield. Refer to: ENGINE REAR UNDERSHIELD .
- Check and top off the engine oil level as needed. Refer to: ENGINE OIL CAPACITY .
- Fill the cooling system. Refer to: ENGINE COOLING SYSTEM DRAINING, VACUUM FILLING AND BLEEDING .
- Start and check for leaks.
- Road test the vehicle.