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Home >> Ford >> 2021 >> Transit-250 Base, Van Cargo Extended, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 8 (Starting System - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Starter Motor >> Removal

Starter Motor: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: Always disconnect the battery ground cable at the battery before disconnecting the starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. Refer to: Health and Safety Precautions .
  2. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  3. Disconnect the negative battery cable.
  4. Open the starter solenoid terminal cover.
    GFD566379Courtesy of FORD MOTOR COMPANY
    1. Remove the starter solenoid terminal nut and position the wires aside.

      Torque

      : 106 lb.in (12 Nm)

    2. Remove the starter solenoid terminal nut and position the wires aside.

      Torque

      : 53 lb.in (6 Nm)

    GFD566380Courtesy of FORD MOTOR COMPANY
    • Remove the wiring harness retainers.

      Torque

      : 89 lb.in (10 Nm)

    • Detach the wiring harness retainer and position the harness aside.

    GFD566381Courtesy of FORD MOTOR COMPANY
  5. Remove the starter motor mounting bolts, position the ground wire aside and remove the starter motor.

    Torque

    : 26 lb.ft (35 Nm)

    GFD566382Courtesy of FORD MOTOR COMPANY
  6. Inspect the starter motor drive gear and the flywheel ring gear. Refer to: Starter Motor Drive Gear and Flywheel Ring Gear Inspection .