Turbocharger LH: Installation

WARNING: This page is about a different variant/trim than selected.

NOTE: Make sure that the mating faces are clean and free of foreign material.

Lubricate the turbocharger fitting and oil filter assembly O-ring with clean engine oil. Refer to: Specifications .

Courtesy of FORD MOTOR COMPANY
Install the turbocharger fitting and oil filter assembly.
Torque: 35 lb.ft (48 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new turbocharger oil manifold assembly O-ring seal and gasket. Lubricate the new turbocharger oil manifold assembly O-ring seal with clean engine oil. Refer to: Specifications .

Courtesy of FORD MOTOR COMPANY
NOTE: Lubricate the cylinder block bore with clean engine oil.

Install the turbocharger oil tube assembly, then install and tighten the turbocharger oil tube assembly lower bolt in the following 2 stages. Refer to: Specifications .

Torque:

Stage 1: 71 lb.in (8 Nm)

Stage 2: 30°

Courtesy of FORD MOTOR COMPANY
NOTE: Apply high temperature nickel anti-seize lubricant to the turbocharger exhaust stud bolt threads prior to installation.

If removed install and tighten the turbocharger exhaust flange stud bolts.

Material: Motorcraft® High Temperature Nickel Anti-Seize Lubricant / XL-2

Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new turbocharger gasket.

Courtesy of FORD MOTOR COMPANY
Inspect the turbocharger coolant tube turbocharger fitting and replace as needed. Lubricate the inner seals with clean engine coolant. Refer to: SPECIFICATIONS .
Torque: 159 lb.in (18 Nm)

Courtesy of FORD MOTOR COMPANY
Place the turbocharger in the vehicle. Connect the turbocharger coolant tube to the turbocharger fitting.

Courtesy of FORD MOTOR COMPANY
Inspect the turbocharger coolant supply tube-to-engine block fitting and replace as needed. Lubricate the inner seals with clean engine coolant. Refer to: SPECIFICATIONS .
Torque: 37 lb.ft (50 Nm)

Courtesy of FORD MOTOR COMPANY

NOTE: Install the turbocharger and install the new turbocharger fasteners finger tight at this stage.

NOTE: Install the turbocharger coolant supply tube to the engine block fitting while installing the turbocharger.

Tighten the new turbocharger fasteners.
Torque: 24 lb.ft (32 Nm)

NOTE: Use a commercially available tool such as a MAC® XT50BS T50 TORX® bit socket or equivalent.

NOTE: Use a commercially available tool such a Pittsburg® 67011 9/16" hex to 3/8" square drive adapter or equivalent.

NOTE: Calculate the correct torque wrench setting for the following torque using the Torque Wrench Adapter Formulas illustration.

Courtesy of FORD MOTOR COMPANY

Using the TORX® bit socket, the drive adapter and a 9/16" box end wrench, tighten the new turbocharger fastener.

Torque: 24 lb.ft (32 Nm)

Courtesy of FORD MOTOR COMPANY

Install the new upper turbocharger oil tube assembly gasket.

Courtesy of FORD MOTOR COMPANY
NOTE: Install the turbocharger oil tube assembly upper bolts finger tight at the turbocharger.
1. Tighten the outer turbocharger oil tube manifold bolt.
  Torque: 44 lb.in (5 Nm)
2. Tighten the inner turbocharger oil tube bolt in the following 2 stages.
  Torque:
  
  Stage 1: 89 lb.in (10 Nm)
  
  Stage 2: 30°
3. Tighten the outer turbocharger oil tube bolt in the following 2 stages.
  Torque:
  
  Stage 1: 89 lb.in (10 Nm)
  
  Stage 2: 30°
Courtesy of FORD MOTOR COMPANY
Install the turbocharger coolant supply tube and the turbocharger oil feed tube bolt and tighten the bolt.
Torque:

Stage 1: 71 lb.in (8 Nm)

Stage 2: 30°

Courtesy of FORD MOTOR COMPANY
Connect the electrical connector to the oil pressure switch and install the cover.

Courtesy of FORD MOTOR COMPANY
Connect the turbocharger wastegate hose.

Courtesy of FORD MOTOR COMPANY
Connect the turbocharger coolant return tube at the turbocharger.

Courtesy of FORD MOTOR COMPANY
NOTE: Install the dual catalytic converter Y-Pipe with a new left gasket. Install the right and the left fasteners hand tight.

Evenly tighten the new left catalytic converter flange nuts.

Torque: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY
Evenly tighten the new right catalytic converter flange nuts.
Torque: 30 lb.ft (40 Nm)

Courtesy of FORD MOTOR COMPANY
Install the engine crossmember. Refer to: Engine Crossmember .
1. Connect the turbocharger inlet tube and the turbocharger outlet tube at the turbocharger. Tighten the turbocharger inlet tube and the turbocharger outlet tube clamps.
  Torque: 44 lb.in (5.0 Nm)
2. Connect the crankcase ventilation tube quick release coupling. Refer to: Quick Release Coupling .
Courtesy of FORD MOTOR COMPANY
Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .