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Home >> Ford >> 2021 >> Transit-250 Base, Van Cargo Extended, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Valve Cover RH >> Installation

Valve Cover RH: Installation

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  1. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the spark plug tube seals.

    Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer, 205-153 (T80T-4000-W) Handle.

    GFD564849Courtesy of FORD MOTOR COMPANY
  2. NOTE: Installation of new seals is only required if damaged seals were removed.

    If removed, using the special tools, install the VCT oil control solenoid seals.

    Use Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone, 205-153 (T80T-4000-W) Handle.

    GFD564850Courtesy of FORD MOTOR COMPANY
  3. Install a new valve cover gasket.
    GFD564851Courtesy of FORD MOTOR COMPANY
  4. NOTE: If the valve cover is not installed and the fasteners tightened within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Failure to follow this procedure can cause future oil leakage.

    Apply an 8 mm (0.31 in) bead of Motorcraft® High Performance Engine RTV Silicone to the engine front cover-to-cylinder head joints.

    Material: Motorcraft® Metal Surface Prep Wipes / ZC-31-B

    Material: Motorcraft® Silicone Gasket Remover / ZC-30-A

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD564852Courtesy of FORD MOTOR COMPANY
  5. Install the valve cover and tighten the stud bolts.

    Torque: 89 lb.in (10 Nm)

    Fig 1: RH Valve Cover Tightening Sequence
    GFD564853Courtesy of FORD MOTOR COMPANY
  6. Make sure the VCT seals in the valve cover are below the top of the VCT oil control solenoid electrical connector or the VCT seal may leak oil.
    GFD564854Courtesy of FORD MOTOR COMPANY
  7. Install the CMP sensors and bolts.

    Torque: 62 lb.in (7 Nm)

    GFD564843Courtesy of FORD MOTOR COMPANY
    • Connect the turbocharger vacuum tube and attach the vacuum tube retainer.

    • Attach the wiring harness retainers.

    • Connect the VCT solenoid and CMP sensor electrical connectors.

    GFD564842Courtesy of FORD MOTOR COMPANY
    • Install the PCV tube.

    • Connect the vacuum hose to the air cleaner outlet pipe.

    • Attach the vacuum hose retainer.

    GFD564841Courtesy of FORD MOTOR COMPANY
  8. Install the RH ignition coil-on-plugs. Refer to: IGNITION COIL-ON-PLUG .