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Home >> Ford >> 2021 >> Transit-250 Base, Van Cargo Extended, 3.5L Eng VIN 8, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Engine - 3.5L ECOBOOST (235KW/320PS)) >> Removal And Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Disconnect the battery ground cable.
  2. Remove the fuel injection pump noise insulator.
    GFD564557Courtesy of FORD MOTOR COMPANY
    • Disconnect the throttle body electrical connector and wiring harness retainer.

    • Loosen the clamp and position the throttle body intake pipe aside.

    GFD564558Courtesy of FORD MOTOR COMPANY
  3. Disconnect the PCV tube from the intake manifold and position the tube aside.
    GFD564559Courtesy of FORD MOTOR COMPANY
    • Loosen the clamp and position the vacuum hose aside.

      Use the General Equipment: Hose Clamp Remover/Installer

    • Disconnect the fuel vapor tube from the intake manifold and position the tube aside. Refer to: Quick Release Coupling .

    GFD564560Courtesy of FORD MOTOR COMPANY
    • Disconnect the EVAP purge solenoid and MAPT sensor electrical connectors and wiring harness retainer.

    • Detach the vacuum tube retainers and position the tube aside.

    • Remove the stud bolt and position the EVAP purge solenoid aside.

    GFD564561Courtesy of FORD MOTOR COMPANY
    • Disconnect the vacuum hose and position aside.

    • Remove the pin-type retainer, the retaining plate and position the vacuum solenoid assembly aside.

    GFD564562Courtesy of FORD MOTOR COMPANY
  4. Loosen the bolts and remove the intake manifold.
    GFD564563Courtesy of FORD MOTOR COMPANY
  5. Inspect the gaskets for nicks, cuts and abrasions.
    GFD564564Courtesy of FORD MOTOR COMPANY
    • Discard the gaskets if any nicks, cuts or abrasions are present after inspection.

    • Clean and inspect all of the sealing surfaces of the cylinder heads and the intake manifold.

GFD564565Courtesy of FORD MOTOR COMPANY