Valve Cover RH: Installation

NOTE: Installation of new seals is only required if damaged seals were removed.

Using the special tools, install new spark plug tube seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1247 VCT Spark Plug Tube Seal Remover and Installer.

Courtesy of FORD MOTOR COMPANY
NOTE: Installation of new seals is only required if damaged seals were removed.

Using the special tools, install new VCT variable force solenoid seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 205-142 (T80T-4000-J) Installer, Differential Bearing Cone.

Courtesy of FORD MOTOR COMPANY
Install new gaskets.

Courtesy of FORD MOTOR COMPANY
NOTE: If the valve cover is not installed and the fasteners tightened within 5 minutes, the sealant must be removed and the sealing area cleaned.

Apply an 12 mm (0.47 in) bead of silicone gasket and sealant to the engine front cover-to-cylinder head joints.

Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

Courtesy of FORD MOTOR COMPANY
Install the valve cover and tighten the bolts.
Torque: 89 lb.in (10 Nm)

Fig 1: Valve Cover (RH) Bolts Tightening Sequence
Courtesy of FORD MOTOR COMPANY
1. Position the wiring harness and attach the retainers.
2. Connect the engine wiring harness electrical connectors.
Courtesy of FORD MOTOR COMPANY
1. NOTE: GT engine.
  
  Install the ground wire, the nut and attach the wiring harness retainer.
  
  Torque: 89 lb.in (10 Nm)
2. NOTE: Mach 1 engine.
  
  Install the ground wire, the nut and attach the wiring harness retainer.
  
  Torque: 89 lb.in (10 Nm)
Courtesy of FORD MOTOR COMPANY
Install the following items:
1. High pressure fuel pump.
2. RH ignition coils. Refer to: Ignition Coil-On-Plug
Install the A/C tube convolute sleeve.

Courtesy of FORD MOTOR COMPANY
Install the battery heat shield and fasteners.
Torque: 80 lb.in (9 Nm)

Courtesy of FORD MOTOR COMPANY
Install the following items:
1. Battery tray. Refer to: Battery Tray
2. Intake manifold. Refer to: Intake Manifold