Oil Pan: Installation

All vehicles 

1. Install a new oil pan gasket.

   Courtesy of FORD MOTOR COMPANY

2. Install a new oil pump pickup seal and lubricate with clean engine oil.

   Courtesy of FORD MOTOR COMPANY

3. NOTE: If the oil pan is not installed and the fasteners tightened within 5 minutes, the sealant must be removed and the sealing area cleaned. Failure to follow this procedure can cause future oil leakage. If this timing cannot be met, tighten fasteners 7, 8, 9 and 10 to 8 Nm (71 lb-in) within 5 minutes of applying the sealer and final torque all of the fasteners within 1 hour of applying the sealer.
   NOTE: If the engine front cover has been removed, it is only necessary to apply sealant to the crankshaft rear seal retainer plate-to-cylinder block sealing surfaces.

   Apply an 8 mm (0.31 in) bead of silicone gasket and sealant to the crankshaft rear seal retainer plate-to-cylinder block sealing surfaces and the engine front cover-to-cylinder block sealing surfaces.

   Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

   Courtesy of FORD MOTOR COMPANY

4. NOTE: Fastener locations 7, 13 and 16 are stud bolts.

   Using a new gasket, install the oil pan and the bolts.

   Torque: Stage 1: 18 lb.in (2 Nm) Stage 2: 89 lb.in (10 Nm) Stage 3: 45 deg.

   Fig 1: Oil Pan Bolts Tightening Sequence

   Courtesy of FORD MOTOR COMPANY
5. Using an adjustable stand, raise the subframe. Use the General Equipment: Vehicle/Axle Stands

   Courtesy of FORD MOTOR COMPANY

   10-Speed Automatic Transmission - 10R80 

6. Install the transmission cooling tube bracket and nut.

   Torque: 35 lb.ft (48 Nm)

   Courtesy of FORD MOTOR COMPANY

7. Install the transmission cooling tube bracket and nut.

   Torque: 124 lb.in (14 Nm)

   Courtesy of FORD MOTOR COMPANY

   All vehicles 

8. Install the new front subframe nuts loosely.

   Courtesy of FORD MOTOR COMPANY

9. • Use a suitable alignment tool with a 15 mm (0.59 in) OD shaft that is long enough to go through the subframe and body.
   • Align the subframe to the alignment marks made during removal.
   • Install the new rear subframe bolts loosely.

   Courtesy of FORD MOTOR COMPANY

10. Tighten the rear subframe bolts in a cross pattern.

    Torque: 85 lb.ft (115 Nm)

    Courtesy of FORD MOTOR COMPANY

11. Tighten the front subframe nuts in a cross pattern.

    Torque: 85 lb.ft (115 Nm)

    Courtesy of FORD MOTOR COMPANY

12. Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands

    Courtesy of FORD MOTOR COMPANY

13. Install the RH deflector shield and the fasteners.

    Courtesy of FORD MOTOR COMPANY

14. If equipped, install the RH and LH front height sensors. Refer to: Front Suspension Height Sensor
15. Install the bolts in the support bar.

    Torque: 89 lb.in (10 Nm)

    Courtesy of FORD MOTOR COMPANY

16. Attach the brake line retainers to the subframe.

    Courtesy of FORD MOTOR COMPANY

17. Attach the EPAS wiring harness pin-type retainers.

    Courtesy of FORD MOTOR COMPANY

18. 1. If equipped, attach the wiring harness retainer to the stud bolt.
    2. Attach the wiring harness retainer to the stud bolt.

    Courtesy of FORD MOTOR COMPANY

19. Position the coolant hose and latch the retainer.

    Courtesy of FORD MOTOR COMPANY

20. • Install the wiring harness bracket and the nut.

      Torque: 124 lb.in (14 Nm)

    • Attach the wiring harness retainers to the oil pan.

    Courtesy of FORD MOTOR COMPANY

21. Attach the wiring harness retainers to the oil pan.

    Courtesy of FORD MOTOR COMPANY

22. WARNING: DO NOT hammer, pry or force steering column and column shafts during installation or removal. Failure to follow this instruction may cause damage to steering components that could lead to loss of steering control during vehicle operation and could result in serious personal injury or death.
    WARNING: DO NOT attempt to remove or install the steering column lower u-joint at the steering gear without first loosening the steering column dash seal and fasteners. Failure to follow this instruction may cause damage to steering components that could lead to loss of steering control during vehicle operation and could result in serious personal injury or death.
    1. Connect the steering column shaft to the steering gear universal joint.
    2. Install the new steering column shaft bolt.

       Torque: 22 lb.ft (30 Nm)

    Courtesy of FORD MOTOR COMPANY

23. Inspect the steering column lower shaft. Refer to: Steering Column Collapsed Check
24. NOTE: GT vehicle shown, Mach 1 similar.
    NOTE: Do not lubricate the O-ring seal.

    Install a new oil filter.

    Torque: Stage 1: 44 lb.in (5 Nm) Stage 2: 180 deg.

    Courtesy of FORD MOTOR COMPANY

    GT 

25. Install the subframe bracket and underbody shield assembly and the bolts.

    Torque: Bracket bolts: 46 lb.ft (63 Nm) Underbody shield bolt: 18 lb.in (2 Nm)

    Courtesy of FORD MOTOR COMPANY

26. Install the underbody shield and the fasteners.

    Courtesy of FORD MOTOR COMPANY

    Mach 1 

27. Connect the oil cooler hoses and install the bolts.

    Torque: 22 lb.ft (30 Nm)

    Courtesy of FORD MOTOR COMPANY

28. Attach the oil cooler tube pin type retainer to the subframe.

    Courtesy of FORD MOTOR COMPANY

29. 1. Position the underbody shield and install the pin type retainer.
    2. Install the bolts.

    Courtesy of FORD MOTOR COMPANY

30. Install the pin type retainers.

    Courtesy of FORD MOTOR COMPANY

31. Install the pin type retainers.

    Courtesy of FORD MOTOR COMPANY

    All vehicles 

32. Install the front wheels and tires. Refer to: Wheel and Tire
33. • Using the special tools, lower the engine onto the engine mounts.
    • Remove Special Service Tool: 303-F070 Support Bar, Engine., 303-639 Support Bracket, Engine.

    Courtesy of FORD MOTOR COMPANY

34. Install the RH engine mount nut.

    Torque: 46 lb.ft (63 Nm)

    Courtesy of FORD MOTOR COMPANY

35. Install the LH engine mount nut.

    Torque: 46 lb.ft (63 Nm)

    Courtesy of FORD MOTOR COMPANY

36. Install the following items:
    1. Refer to: Air Cleaner
    2. Refer to: Intake Manifold 

37. Install the oil level indicator.

    Courtesy of FORD MOTOR COMPANY

38. Remove the clips.

    Courtesy of FORD MOTOR COMPANY

39. Install the radiator top shield and the retainers.

    Courtesy of FORD MOTOR COMPANY

40. Remove the holding device.

    Courtesy of FORD MOTOR COMPANY

41. 1. Position the steering column dash seal.
    2. Tighten the steering column dash seal nuts.

       Torque: 80 lb.in (9 Nm)

    Courtesy of FORD MOTOR COMPANY

42. Fill the engine with clean engine oil. Refer to: Specifications 
43. Connect the battery ground and positive cables. Refer to: Battery Disconnect and Connect
44. Pressurize the fuel system. Refer to: Fuel System Pressure Release