Exhaust Manifold RH: Installation

All vehicles 

1. Install new studs and new gasket.

   Torque: 18 lb.ft (25 Nm)

   Courtesy of FORD MOTOR COMPANY

2. Install the exhaust manifold.
   • Install the new nuts.

     Torque: Stage 1: 18 lb.ft (24 Nm) Stage 2: 24 lb.ft (32 Nm)

   Courtesy of FORD MOTOR COMPANY

3. Install the RH engine mount bracket, bolts and stud bolts.

   Torque: 46 lb.ft (62.5 Nm)

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4. • Install the ground strap and nut onto the RH engine mount bracket stud bolt.

     Torque: 35 lb.ft (48 Nm)

   • Attach the wiring harness retainers to the oil pan.
   • Connect the A/C compressor electrical connector.

   Courtesy of FORD MOTOR COMPANY

5. • Using the special tools, lower the engine onto the engine mounts.
   • Remove Special Service Tool: 303-F070 Support Bar, Engine., 303-639 Support Bracket, Engine.

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6. Install the RH engine mount nut.

   Torque: 46 lb.ft (63 Nm)

   Courtesy of FORD MOTOR COMPANY

7. Install the LH engine mount nut.

   Torque: 46 lb.ft (63 Nm)

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   10-Speed Automatic Transmission - 10R80 

8. Install the transmission cooling tube bracket and nut.

   Torque: 35 lb.ft (48 Nm)

   Courtesy of FORD MOTOR COMPANY

9. Install the transmission cooling tube bracket and nut.

   Torque: 124 lb.in (14 Nm)

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10. Connect the HO2S electrical connector.

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    6-Speed Manual Transmission - 3160/6-Speed Manual Transmission - MT82 

11. 1. Connect the HO2S electrical connector.
    2. Attach the wiring harness retainer.

    Courtesy of FORD MOTOR COMPANY

    All vehicles 

12. Install the radiator top shield and the retainers.

    Courtesy of FORD MOTOR COMPANY

13. Install the following items:
    1. Starter. Refer to: Starter Motor
    2. RH catalytic converter. Refer to: Catalytic Converter RH
    3. Evaporator outlet line. Refer to: Evaporator Outlet Line - 5.0L 32V Ti-VCT
    4. A/C compressor inlet line. Refer to: Air Conditioning (A/C) Compressor Inlet Line - 5.0L 32V Ti-VCT
    5. Intake manifold. Refer to: Intake Manifold 

14. Connect the battery ground and positive cables. Refer to: Battery Disconnect and Connect
15. Pressurize the fuel system. Refer to: Fuel System Pressure Release
16. Recharge the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant
17. Road test the vehicle.