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Home >> Ford >> 2021 >> Mustang GT, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 839 (Fuel Tank And Lines - 2.5L DURATEC - Hybrid (121KW/164PS) (BG)) >> Removal And Installation >> Fuel Tank >> Removal

Fuel Tank: Removal

WARNING: This page is about a different car, the 2021 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
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WARNING: WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation steps.
  1. Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
  2. Disconnect the battery. Refer to: BATTERY DISCONNECT AND CONNECT .
  3. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview
  4. Release the fuel system pressure. Refer to: Fuel System Pressure Release
  5. Drain the fuel tank.
  6. Remove the muffler and tailpipe. Refer to: Muffler and Tailpipe - Plug-In Hybrid Electric Vehicle (PHEV)
    • Remove the retainers.

    • Remove the nuts and LH air deflector.

      Torque: 22 lb.in (2.5 Nm)

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    • Remove the retainers.

    • Remove the nuts and RH air deflector.

      Torque: 22 lb.in (2.5 Nm)

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  7. NOTE: Wrap the fuel line connector with a shop towel to absorb any residual fuel pressure during the removal of the fuel line.

    Disconnect the quick connectors. Refer to: Quick Release Coupling

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  8. Remove the fuel tank heat shield.

    Torque: 22 lb.in (2.5 Nm)

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  9. Disconnect the quick connectors and electrical connector. Refer to: Quick Release Coupling
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    • Disconnect the electrical connector.

    • Detach the retainer clips.

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  10. NOTE: This step requires the aid of another technician.

    Remove the bolts and fuel tank from the vehicle.

    Torque: 22 lb.ft (30 Nm)

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