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Home >> Ford >> 2021 >> Explorer Limited Hybrid, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 45 (Engine Emission Control - 3.3L DURATEC-V6) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Valve >> Removal

Exhaust Gas Recirculation (EGR) Valve: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Removal steps in this procedure may contain installation details.
  1. Drain the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  2. Remove the differential pressure feedback EGR sensor. Refer to: Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor .
    1. Remove the fastener.
    2. Remove the EGR inlet tube nut.
    GFD513612Courtesy of FORD MOTOR COMPANY
    • Remove the fasteners.

    • Remove the EGR valve inlet tube.

    • Remove the gasket and discard.

    GFD513613Courtesy of FORD MOTOR COMPANY
  3. Loosen the EGR valve bracket fasteners.
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  4. Disconnect the upper cooling hose from the EGR valve assembly. Refer to: Quick Release Coupling .
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  5. Remove the fasteners and EGR valve outlet tube.
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    • Remove and discard the EGR tube o-ring seal and gasket.
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    • Disconnect the EGR valve electrical connector and detach the retainer on the EGR valve bracket.

    • Remove the EGR valve bracket fasteners.

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  6. Lift the EGR valve to gain access to disconnect the lower coolant hose on EGR valve assembly then remove EGR valve. Refer to: Quick Release Coupling .
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  7. Remove the EGR valve mounting fasteners and remove the EGR valve.
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