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Home >> Ford >> 2021 >> Explorer Limited Hybrid, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 40 (Engine Emission Control - 2.3L ECOBOOST (201KW/273PS)) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Cooler >> Removal

Exhaust Gas Recirculation (EGR) Cooler: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Removal steps in this procedure may contain installation details.
  1. Drain the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  2. Remove the EGR valve. Refer to: Exhaust Gas Recirculation (EGR) Valve .
  3. Remove the EGR back pressure sensor. Refer to: Exhaust Gas Recirculation (EGR) Back Pressure Sensor .
    1. Remove the fastener.

      Torque: 97 lb.in (11 Nm)

    2. Remove the fastener and mounting bracket.

      Torque: 97 lb.in (11 Nm)

    GFD513560Courtesy of FORD MOTOR COMPANY
  4. Remove the bolt and the coolant tube.

    Torque: 97 lb.in (11 Nm)

    GFD513561Courtesy of FORD MOTOR COMPANY
  5. Loosen the clamp and detach the retainer.
    GFD513562Courtesy of FORD MOTOR COMPANY
    • Remove the fasteners.

      Torque: 97 lb.in (11 Nm)

    • Remove and discard the gasket.

    GFD513563Courtesy of FORD MOTOR COMPANY
  6. Disconnect the electrical connector and detach the retainer clips.
    GFD513564Courtesy of FORD MOTOR COMPANY
    1. Remove the fastener.

      Torque: 97 lb.in (11 Nm)

    2. Remove the fastener and EGR mounting bracket.

      Torque: 97 lb.in (11 Nm)

    GFD513565Courtesy of FORD MOTOR COMPANY
  7. Remove the fastener and position aside the coolant hose.

    Torque: 97 lb.in (11 Nm)

    GFD513566Courtesy of FORD MOTOR COMPANY
    • Remove the bolt.

      Torque: 97 lb.in (11 Nm)

    • Remove and discard the gasket.

GFD513567Courtesy of FORD MOTOR COMPANY