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Home >> Ford >> 2021 >> Explorer Limited Hybrid, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Automatic Transmission - 10-Speed Automatic Transmission - 10R60 (3 Of 3)) >> Removal And Installation >> Transmission Fluid Pump Idler Gear >> Installation

Transmission Fluid Pump Idler Gear: Installation

WARNING: This page is about a different variant/trim than selected.
    1. Using the top half of the special tool, slide the Teflon® seal into the groove.
    2. Install the special tool to size the Teflon® seal.

    • Use Special Service Tool: 307-803 F1 Seal Guide, Installer and Sizer.

    GFD514374Courtesy of FORD MOTOR COMPANY
  2. Using the special tool and a press, install the new transmission fluid pump idler gear bearing. Use Special Service Tool: 307-736 Installer, Pump Drive Gear Bearing. use the General Equipment: Hydraulic Press
    GFD514375Courtesy of FORD MOTOR COMPANY
  3. Lubricate the stator support seal with petroleum jelly.
    GFD514376Courtesy of FORD MOTOR COMPANY
    1. Position the special tool on the front support. Use Special Service Tool: 307-737 Press Tool, Oil Pump Drive Idler Gear.
    2. NOTE: Install the transmission fluid pump idler gear with the grooved side up.
    3. Using the special tools and a dead blow hammer, install the new transmission fluid pump idler gear and bearing.
    GFD514377Courtesy of FORD MOTOR COMPANY
  5. Install the new transmission fluid pump drive gear with the flat side down.
    GFD514378Courtesy of FORD MOTOR COMPANY
  6. Install the front support cover by pressing down evenly by hand.
    GFD514379Courtesy of FORD MOTOR COMPANY
  7. NOTE: The front support cover snap ring ends are located in the cover alignment features.

    Install the front support cover bolt and the front support cover snap ring.

    Torque: 62 lb.in (7 Nm)

    GFD514368Courtesy of FORD MOTOR COMPANY
  8. Install the new torque converter hub seal on the special tools. Use Special Service Tool: 307-780 Converter Seal installer, 205-1018 Installation Tube.
    GFD514195Courtesy of FORD MOTOR COMPANY
  9. Using the special tools, install the new torque converter hub seal. Use Special Service Tool: 307-780 Converter Seal installer, 205-1018 Installation Tube.
    GFD514380Courtesy of FORD MOTOR COMPANY
  10. Install the torque converter hub seal snap ring.
    GFD514381Courtesy of FORD MOTOR COMPANY
  11. Using the special tool, install the torque converter. Use Special Service Tool: 307-091 Handle, Torque Converter.
    GFD514382Courtesy of FORD MOTOR COMPANY
  12. Install the special tool to hold the torque converter. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD514383Courtesy of FORD MOTOR COMPANY
    1. Install the new transmission fluid pump driven gear and the retaining ring.
    2. Install the transmission fluid pump driven gear outer cover.
    GFD514384Courtesy of FORD MOTOR COMPANY
  14. Install the transmission fluid pump and the bolts.

    Torque: 71 lb.in (8 Nm)

    GFD514136Courtesy of FORD MOTOR COMPANY
  15. NOTE: Only install 68 mm length bolts or the transmission clutch and planetary container can be damaged and result in transmission failure.

    Loosely install the main control valve body.

    1. NOTE: Be sure the main control-to-case seal is attached to the main control.
    2. Align the guide pins on the main control valve body with the alignment holes in the transmission case.
    3. Align the TR sensor with the park pawl lock valve.
    4. Loosely install the 68 mm length main control-to-transmission case bolts.

    GFD514385Courtesy of FORD MOTOR COMPANY
  16. Tighten the bolts in the sequence shown.

    Torque: 89 lb.in (10 Nm)

    GFD514218Courtesy of FORD MOTOR COMPANY
  17. Lock the main control main electrical connector.
    GFD514130Courtesy of FORD MOTOR COMPANY
  18. Install the new filter seal in the pump.
    GFD514219Courtesy of FORD MOTOR COMPANY
  19. NOTE: If the bolts are installed in the wrong locations, transmission damage will occur.

    Install the new filter and the bolts in the correct locations.

    1. Short bolt 20 mm
    2. Long bolt 71 mm

    • Torque: 93 lb.in (10.5 Nm)

    GFD514220Courtesy of FORD MOTOR COMPANY

    Auto-Start-Stop vehicles 

  20. Install the transmission fluid auxiliary pump and loosely install the bolts.
    GFD514127Courtesy of FORD MOTOR COMPANY
  21. Install the new transmission fluid auxiliary pump tube seal.
    GFD514221Courtesy of FORD MOTOR COMPANY
  22. Inspect the transmission fluid auxiliary pump tube O-ring.
    GFD514222Courtesy of FORD MOTOR COMPANY
  23. Install the transmission fluid auxiliary pump tube and loosely install the bolt.
    GFD514124Courtesy of FORD MOTOR COMPANY
    1. Transmission fluid auxiliary pump bolts

      Torque: 97 lb.in (11 Nm)

    2. Transmission fluid auxiliary pump tube bolt

      Torque: 106 lb.in (12 Nm)

    GFD514386Courtesy of FORD MOTOR COMPANY
  25. Connect the transmission fluid auxiliary pump electrical connector.
    GFD514126Courtesy of FORD MOTOR COMPANY

    All vehicles 

  26. Clean and inspect the magnets and the retainer.
    GFD514224Courtesy of FORD MOTOR COMPANY
  27. NOTE: The transmission fluid pan gasket can be reused if not damaged.

    Align the tabs in the noted location and install the transmission fluid pan gasket.

    GFD514122Courtesy of FORD MOTOR COMPANY
  28. NOTE: Install the studbolts and bolts in the correct locations noted during removal.

    Install the transmission fluid pan and loosely install the studbolts and bolts.

    1. Tighten the studbolts in a crisscross pattern.

      Torque: 106 lb.in (12 Nm)

    2. Tighten the bolts in a crisscross pattern.

      Torque: 89 lb.in (10 Nm)

    GFD514121Courtesy of FORD MOTOR COMPANY
  29. Install the transmission fluid level indicator.

    Torque: 52 lb.ft (70 Nm)

    GFD514123Courtesy of FORD MOTOR COMPANY
  30. Install the park override lever and the nut.

    Torque: 106 lb.in (12 Nm)

    GFD514387Courtesy of FORD MOTOR COMPANY
  31. To install the transmission assembly. Refer to: Transmission .
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