LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2021 >> Explorer Limited Hybrid, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Automatic Transmission - 10-Speed Automatic Transmission - 10R60 (3 Of 3)) >> Removal And Installation >> Transmission - 2.3L EcoBoost (201kW/273PS) >> Installation

Transmission - 2.3L EcoBoost (201kW/273PS): Installation

WARNING: This page is about a different variant/trim than selected.
NOTE: Prior to installing a new transmission or an overhauled transmission with a new main control, record the solenoid strategy identification tag. If a new main control was installed, install the replacement solenoid body tag over the original identification tag.
  1. NOTE: Prior to installation of the transmission, lubricate the torque converter pilot hub or damage to the torque converter or the engine crankshaft can occur.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD514304Courtesy of FORD MOTOR COMPANY
  2. NOTE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur.

    If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine block.

    GFD514305Courtesy of FORD MOTOR COMPANY
  3. Install the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD514306Courtesy of FORD MOTOR COMPANY
  4. NOTE: If transmission is being replaced, remove the transmission fluid fill plug and verify that the transmission is filled with transmission fluid.
    NOTE: If transmission was disassembled, add transmission fluid to the transmission.
    NOTE: Rear Wheel Drive (RWD) shown, Four-Wheel Drive (4WD) similar.

    1. Remove the transmission fluid fill plug transmission fluid level indicator assembly.
    2. Verify transmission is filled with transmission fluid.
    3. Slightly tilt the transmission rearward.
    4. If the transmission was disassembled, add 11.9 L (12.6 qt) of transmission fluid to the transmission through the transmission fluid fill hole.

      Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    • Loosely install the transmission fluid fill plug when finished.

    GFD514307Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  5. If removed, install the transmission support bracket and the bolts.

    Torque: 46 lb.ft (63 Nm)

    GFD514303Courtesy of FORD MOTOR COMPANY

    All vehicles 

  6. NOTE: Secure the transmission to the transmission jack with a safety strap.

    Using a high-lift transmission jack and wooden blocks, position the transmission in the vehicle. Use the General Equipment: Transmission Jack, Use the General Equipment: Wooden Block

    GFD514308Courtesy of FORD MOTOR COMPANY
  7. Remove the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD514302Courtesy of FORD MOTOR COMPANY
  8. Align the index-mark made during removal.
    GFD514309Courtesy of FORD MOTOR COMPANY
  9. multimedia:A supplement to the article is available.

    View 

    NOTE: Make sure the torque converter is fully seated in the transmission before aligning the transmission to the engine.

    1. Install the lower bellhousing bolt and studbolt far enough to be used as guide pins.
    2. Install the upper bell housing bolt and tighten until the transmission bellhousing contacts the engine.

    • Tighten the bellhousing bolts and the studbolt.

      Torque: 35 lb.ft (48 Nm)

    GFD514310Courtesy of FORD MOTOR COMPANY
  10. Install the RH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD514300Courtesy of FORD MOTOR COMPANY
  11. Install the upper bellhousing studbolts.

    Torque: 35 lb.ft (48 Nm)

    GFD514299Courtesy of FORD MOTOR COMPANY
  12. Install the LH bellhousing bolt and studbolts.

    Torque: 35 lb.ft (48 Nm)

    GFD514298Courtesy of FORD MOTOR COMPANY
  13. NOTE: Only rotate the crankshaft in a clockwise direction.
    NOTE: Use a magnetic socket to hand start the torque converter nuts.

    Install the new torque converter nuts. Use the General Equipment: Magnetic Socket

    Torque: 35 lb.ft (48 Nm)

    GFD514311Courtesy of FORD MOTOR COMPANY
  14. Install the starter motor insulator.
    GFD514295Courtesy of FORD MOTOR COMPANY
  15. Position back the starter motor and install the studbolts.

    Torque: 35 lb.ft (48 Nm)

    GFD514294Courtesy of FORD MOTOR COMPANY
  16. Position back the wiring harness.
    GFD514293Courtesy of FORD MOTOR COMPANY
  17. Connect the transmission vent tube.
    GFD514297Courtesy of FORD MOTOR COMPANY
  18. Position back the harness and attach the wiring harness retainers.
    GFD514292Courtesy of FORD MOTOR COMPANY
  19. Position back the wiring harness, connect the wiring harness connector and wiring harness retainer.
    GFD514291Courtesy of FORD MOTOR COMPANY
  20. Connect the transmission electrical connector.

    1. Rotate the locking arm down and connect the transmission electrical connector.
    2. Slide the safety lock in.

    GFD514312Courtesy of FORD MOTOR COMPANY
  21. Install the catalytic converter. Refer to: Catalytic Converter .

    Rear Wheel Drive (RWD) vehicles 

  22. Install the transmission support insulator. Refer to: Transmission Support Insulator .
  23. NOTE: Do not over articulate the driveshaft or damage may occur.
    NOTE: Do not force the flex coupling bushing on the transfer case output shaft or damage will occur.

    • Align the index-mark on driveshaft flex coupling to the transfer case flange.

    • Install the new driveshaft flex coupling to transfer case flange bolts.

      Torque: 81 lb.ft (110 Nm)

    GFD514313Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  24. Install the front driveshaft assembly. Refer to: Front Driveshaft .

    All vehicles 

  25. Remove the jack stand and block of wood.
    GFD514287Courtesy of FORD MOTOR COMPANY
  26. Position back the transmission park manual release cable, install the new bolts and connect the rod to the manual control lever.

    Torque: 18 lb.ft (25 Nm)

    GFD514314Courtesy of FORD MOTOR COMPANY
  27. Inspect the transmission fluid cooler O-ring seals and install new O-ring seals if necessary. Lubricate the O-ring seals.

    Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    GFD514096Courtesy of FORD MOTOR COMPANY
  28. NOTE: Make sure the oil cooler is completely installed against the transmission before tightening, or damage to the cooler could result.

    Install the transmission fluid cooler and loosely install the bolt and the nuts by hand.

    GFD514094Courtesy of FORD MOTOR COMPANY
  29. NOTE: Make sure the oil cooler is completely installed against the transmission before tightening, or damage to the cooler could result.

    Tighten the bolt and nuts in the sequence shown.

    Torque: 18 lb.ft (25 Nm)

    GFD514098Courtesy of FORD MOTOR COMPANY
  30. NOTE: If equipped.

    Install the bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD514093Courtesy of FORD MOTOR COMPANY
  31. Install the heatshield and the retainers.

    Torque: 80 lb.in (9 Nm)

    GFD514284Courtesy of FORD MOTOR COMPANY
  32. Install the engine rear shield, push pins and the retainers.
    GFD514283Courtesy of FORD MOTOR COMPANY
  33. Install the bolts.

    Torque: 22 lb.in (2.5 Nm)

    GFD514282Courtesy of FORD MOTOR COMPANY
    1. Install the underbody shield and the bolts.

      Torque: 22 lb.in (2.5 Nm)

    2. Install pin-type retainer.
    GFD514281Courtesy of FORD MOTOR COMPANY
  35. Install the HO2S into the catalytic converter. Refer to: Heated Oxygen Sensor (HO2S) .
  36. Connect the battery ground. Refer to: Battery Disconnect And Connect .
  37. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
  38. If a new transmission or a new main control was installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download .
  39. If the transmission was overhauled, the adaptive drive cycle must be updated. Refer to: Adaptive Learning Drive Cycle .
  40. While driving the vehicle, use the scan tool to verify that the TFT has reached a temperature of 96 ° - 101 °C (206 ° - 215 °F). This will circulate the transmission fluid through the torque converter and the transmission fluid cooling system, eliminating any trapped air in the transmission fluid cooling system.
  41. Check the transmission fluid level Refer to: Transmission Fluid Level Check .
scientia non olet · About LEMON Manuals