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Home >> Ford >> 2021 >> Explorer Limited Hybrid, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Automatic Transmission - 10-Speed Automatic Transmission - 10R60 (3 Of 3)) >> Assembly >> Transmission Case

Transmission Case

WARNING: This page is about a different variant/trim than selected.

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Special Tool(s) / General Equipment 

GFD514642Courtesy of FORD MOTOR COMPANY
 204-594 Forcing screw
GFD514253Courtesy of FORD MOTOR COMPANY
 307-549 Installer, Shift Shaft Fluid Seal TKIT-2005D1-F1
GFD514651Courtesy of FORD MOTOR COMPANY
 307-648 Remover/Installer, Rear Bearing TKIT-2009C-F TKIT-2009C-ROW
GFD514652Courtesy of FORD MOTOR COMPANY
 307-745 Installer, Park Sleeve Roll Pin
GFD514644Courtesy of FORD MOTOR COMPANY
 307-781 Needle bearing remover/Installer
GFD514653Courtesy of FORD MOTOR COMPANY
 307-788 Installer, sleeve
GFD514653Courtesy of FORD MOTOR COMPANY
 307-789 Installer, sleeve
  1. NOTE: This step is only necessary if the transmission case is being replaced. A new transmission case will not come with a vent tube.

    Using the special tool, install the vent tube in the transmission case. Use Special Service Tool: 307-549 Installer, Shift Shaft Fluid Seal.

    GFD514654Courtesy of FORD MOTOR COMPANY
  2. NOTE: This step is only necessary if the transmission case is being replaced.

    Using a brass punch, install the ball plug (7E195) flush with the transmission case surface.

    GFD514655Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  3. Using the special tools, install the inner output shaft bearing.

    1. Install the inner output shaft bearing with the numbered side towards the rear of the transmission case. Use Special Service Tool: 204-594 Forcing screw, 307-648 Remover/Installer, Rear Bearing, 307-781 Needle bearing remover/Installer.

    GFD514656Courtesy of FORD MOTOR COMPANY
  4. Using the special tools, install the fluid passage sleeve.

    1. Install the fluid passage sleeve with the groved side towards the rear of the transmission case. Use Special Service Tool: 204-594 Forcing screw, 307-648 Remover/Installer, Rear Bearing, 307-788 Installer, sleeve.

    GFD514657Courtesy of FORD MOTOR COMPANY
  5. Using the special tools, install the output shaft bearing.

    1. Install the output shaft bearing with the numbered side towards the rear of the transmission case. Use Special Service Tool: 204-594 Forcing screw, 307-648 Remover/Installer, Rear Bearing, 307-789 Installer, sleeve.

    GFD514658Courtesy of FORD MOTOR COMPANY

    All vehicles 

  6. Install the line pressure port and rear case plugs.

    Torque: 119 lb.in (13.5 Nm)

    GFD514649Courtesy of FORD MOTOR COMPANY
    1. Install the park pawl.
    2. NOTE: Make sure the spring is completely engaged on the park pawl.

      Install the park pawl return spring.

    3. Install the park pawl shaft.
    GFD514659Courtesy of FORD MOTOR COMPANY
  8. Install the park pawl shaft plug.

    Torque: 17 lb.ft (23 Nm)

    GFD514660Courtesy of FORD MOTOR COMPANY
  9. Install new park pawl actuator rod sleeve seals and lubricate them with petroleum jelly.
    GFD514661Courtesy of FORD MOTOR COMPANY
    1. Position the park pawl towards the inside of the transmission case.
    2. NOTE: Do not slide the park pawl actuator rod sleeve to far into the transmission case or the inner seal will be damaged.

      Slide the park pawl actuator rod sleeve into the transmission case.

    3. NOTE: Align the roll pin seam to the inside of the transmission.

      Using the special tool install the roll pin to the correct depth. Use Special Service Tool: 307-745 Installer, Park Sleeve Roll Pin.

GFD514662Courtesy of FORD MOTOR COMPANY
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