Exhaust Manifold RH: Installation

WARNING: This page is about a different variant/trim than selected.

- Install the new exhaust manifold studs.
  Torque: 106 lb.in (12 Nm)
- Install the new exhaust manifold gasket.
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NOTE: Failure to tighten the exhaust manifold nuts to specification a second time will cause the exhaust manifold to develop an exhaust leak.

Install the exhaust manifold and the new nuts.

Torque: Stage 1: 168 lb.in (19 Nm) - Stage 2: 18 lb.ft (25 Nm)

Fig 1: RH Exhaust Manifold Tightening Sequence
Courtesy of FORD MOTOR COMPANY
Install the following items:
1. Install the EGR inlet tube. Refer to: Exhaust Gas Recirculation (EGR) Inlet Tube .
2. Install the RH catalytic converter. Refer to: Catalytic Converter RH .
Install the splash shield pin-type retainer to the RH subframe.

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Install the RH front wheel and tire. Refer to: Wheel and Tire .
Install the exhaust manifold heat shield and the bolts.
Torque: 106 lb.in (12 Nm)

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NOTE: During the removal of components, cap, tape or otherwise appropriately protect all openings to prevent the ingress of dirt or other contamination. Remove protective materials prior to installation.
- Uncover the covered ports.
- Install new O-ring seals.
- Position the A/C lines and install the nuts.
  Torque: 159 lb.in (18 Nm)
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Recharge the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant .
Install the suspension support bar and the bolts.
Torque: 22 lb.ft (30 Nm)

Courtesy of FORD MOTOR COMPANY
Start the engine and check the exhaust for leaks.