Crankshaft Pulley: Installation

WARNING: This page is about a different variant/trim than selected.

Lubricate the crankshaft pulley with clean engine oil.

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Position the crankshaft pulley onto the crankshaft with the access hole at the 6 o'clock position.

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NOTE: This step will correctly align the crankshaft pulley to the crankshaft.

Install an M6 bolt finger tight.

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NOTE: The crankshaft must remain in the TDC position during installation of the pulley bolt or damage to the engine can occur. Therefore, the crankshaft pulley must be held in place with the Crank Damper Holding Tool and the bolt should be installed using hand tools only.

With the aid of an assistant and using the special tool, install the new crankshaft bolt and washer and tighten. Use Special Service Tool: 303-1689 Holding Tool, Crank Damper.

Torque: Stage 1: 74 lb.ft (100 Nm) - - Stage 2: 90°

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Remove the M6 bolt.

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NOTE: Do not tighten the CKP sensor bolts at this time.

Install the CKP sensor and the bolts finger tight.

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Install the special tool onto the CKP sensor and the tooth of the crankshaft pulley trigger wheel and tighten the bolts. Use Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
Torque: 97 lb.in (11 Nm)

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Remove Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.

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Connect the CKP sensor electrical connector.

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NOTE: Do not rotate the crankshaft until the special tools 303-1686 are removed from the valve cover.

Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.

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Install the engine plug bolt.
Torque: 177 lb.in (20 Nm)

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Remove Special Service Tool: 303-1686 Holding Tool, Camshaft.

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Install the O-ring seals on 303-1686.

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Install the RH and LH CMP sensors. Refer to: Camshaft Position (CMP) Sensor .
- Install the underbody shield and the bolts.
  Torque: 22 lb.in (2.5 Nm)
- Install pin-type retainer.
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- Install the air cleaner bracket and the bolts.
  Torque: 59 lb.ft (80 Nm)
- Attach the coolant hose and wiring harness retainers.
- Attach the EVAP canister tube retainer.
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Install the air cleaner inlet tube.

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Install the following items:
1. Install the accessory drive belt. Refer to: Accessory Drive Belt .
2. Install the air cleaner. Refer to: Air Cleaner .
3. Install the cowl panel. Refer to: Cowl Panel .
1. NOTE: Lubricating the grommets with silicone grease will aid in the installation of the engine appearance cover, and any future removal and installation of the cover.
  
  Lubricate each grommet with silicone grease.
  
  Material: Motorcraft® Silicone Brake Caliper Grease and Dielectric Compound / XG-3-A (ESE-M1C171-A)
2. Position the engine appearance cover onto engine with the grommet aligned with the stud.
3. Press down on the engine appearance cover at the grommet location to attach the grommet onto the stud and install the nuts.
  Torque: 44 lb.in (5 Nm)
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Install the suspension support bar and the bolts.
Torque: 22 lb.ft (30 Nm)

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Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.