LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2021 >> Bronco Wildtrak, 4D Utility >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine - 2.3L ECOBOOST (199KW/270PS)) >> Removal And Installation >> Valve Cover >> Installation

Valve Cover: Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: Installation of new seals is only required if damaged seals were removed during removal.

    If removed, using the special tools, install the VCT oil control solenoid seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1687 Installer, VCT Solenoid Seal.

    GFD624188Courtesy of FORD MOTOR COMPANY
  2. Install a new valve cover gaskets.
    GFD624189Courtesy of FORD MOTOR COMPANY
  3. Apply a 5.5 mm (0.22 in) bead of silicone sealant in the 4 places shown.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD624233Courtesy of FORD MOTOR COMPANY
  4. NOTE: The valve cover must be secured within 10 minutes of silicone gasket application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Install the valve cover and tighten the fasteners in sequence shown.

    Torque: 97 lb.in (11 Nm)

    Fig 1: Valve Cover Fasteners Tightening Sequence
    GFD624234Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness.

    • Attach the wiring harness retainers.

    • Connect the wiring harness electrical connectors.

    GFD624230Courtesy of FORD MOTOR COMPANY
  5. Connect the CHT sensor wiring harness electrical connector and attach the retainers.
    GFD624229Courtesy of FORD MOTOR COMPANY
  6. Position the coolant tube and install the bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD624228Courtesy of FORD MOTOR COMPANY
    1. Install the coolant tube bracket and the bolt.

      Torque: 97 lb.in (11 Nm)

    2. Install the coolant tube bracket bolt.

      Torque: 53 lb.in (6 Nm)

    GFD624235Courtesy of FORD MOTOR COMPANY
    • Attach the HO2S electrical connector to the bracket.

    • Attach the coolant hose retainer.

    • Position the wiring harness retainer on the rear engine lift eye.

    GFD624226Courtesy of FORD MOTOR COMPANY
    • Install the new crankcase vent tube.

    • If the replacement crankcase vent tube part comes with no crankcase pressure sensor, reprogram the PCM. Refer to: Module Programming .

    • If the replacement crankcase vent tube came without a crankcase pressure sensor, tape the wiring harness electrical connector back to the wiring harness.

    • If the replacement crankcase vent tube comes with a crankcase pressure sensor, connect the wiring harness electrical connector.

    GFD624236Courtesy of FORD MOTOR COMPANY
  7. Install the following items:

    1. Install the ignition coil-on-plugs. Refer to: Ignition Coil-On-Plug .
    2. Install the high-pressure fuel pump. Refer to: High-Pressure Fuel Pump .

  8. Install the oil level indicator.
    GFD624224Courtesy of FORD MOTOR COMPANY
  9. Pressurize the fuel system pressure. Refer to: Fuel System Pressure Release .