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Home >> Ford >> 2021 >> Bronco Wildtrak, 4D Utility >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine - 2.3L ECOBOOST (199KW/270PS)) >> Removal And Installation >> Oil Pan >> Installation

Oil Pan: Installation

WARNING: This page is about a different variant/trim than selected.

7-Speed Manual Transmission - MT88/10-Speed Automatic Transmission - 10R60 

  1. NOTE: If the oil pan is not secured within 10 minutes of silicone sealant application, the silicone sealant must be removed and the sealing area cleaned. Allow to dry until there is no sign of wetness, or 10 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

    Apply a 5 mm bead of silicone sealant on the chamfer, as shown.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD624179Courtesy of FORD MOTOR COMPANY
  2. Install the oil pan and the new bolts finger-tight.
    GFD624180Courtesy of FORD MOTOR COMPANY
  3. Tighten the bolts in sequence shown.

    Torque: 18 lb.ft (25 Nm)

    Fig 1: Oil Pan Bolts Tightening Sequence
    GFD624181Courtesy of FORD MOTOR COMPANY
  4. NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the engine front cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    • Apply a 3 mm (0.12 in) bead of silicone sealant on the 3 upper bosses, as shown.

      Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    • Apply a 4 mm (0.16 in) bead of silicone sealant on the chamfer on the 2 lower bosses, as shown.

      Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    • Apply a 5 mm (0.19 in) bead of silicone sealant on the chamfer, as shown.

      Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD624055Courtesy of FORD MOTOR COMPANY
  5. NOTE: The engine front cover must be secured within 10 minutes of Silicone Gasket and Sealant application. If the engine front cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Apply a 15 mm (0.59 in) drop of silicone sealant at the cylinder head-to-cylinder block and cylinder block-to-oil pan joint areas.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD624182Courtesy of FORD MOTOR COMPANY
  6. Install the engine front cover and the fasteners and tighten in the sequence shown.

    Torque: Bolts 1 - 3: 35 lb.ft (48 Nm) Bolts 4 - 22: 97 lb.in (11 Nm)

    Fig 2: Engine Front Cover Bolts Tightening Sequence
    GFD624183Courtesy of FORD MOTOR COMPANY
  7. Attach wiring harness retainers to the engine front cover and stud bolts.
    GFD624173Courtesy of FORD MOTOR COMPANY
  8. Install the coolant pump pulley and tighten the bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD624172Courtesy of FORD MOTOR COMPANY
    • Lubricate the crankshaft front seal with clean engine oil.

    • NOTE: Remove the through-bolt from the Camshaft Front Oil Seal Installer.

      Using the special tools, install the crankshaft front seal. Use Special Service Tool: 303-096 (T74P-6150-A) Installer, Camshaft Front Oil Seal.

    GFD623989Courtesy of FORD MOTOR COMPANY
  10. Lubricate the crankshaft pulley with clean engine oil.
    GFD624002Courtesy of FORD MOTOR COMPANY
  11. Position the crankshaft pulley onto the crankshaft with the access hole at the 6 o'clock position.
    GFD624003Courtesy of FORD MOTOR COMPANY
  12. NOTE: This step will correctly align the crankshaft pulley to the crankshaft.

    Install an M6 bolt.

    GFD624004Courtesy of FORD MOTOR COMPANY
  13. NOTE: The crankshaft must remain in the TDC position during installation of the pulley bolt or damage to the engine can occur. Therefore, the crankshaft pulley must be held in place with the Crank Damper Holding Tool and the bolt should be installed using hand tools only.

    Using the special tool, install the new crankshaft bolt and washer and tighten. Use Special Service Tool: 303-1689 Holding Tool, Crank Damper.

    Torque: Stage 1: 74 lb.ft (100 Nm) Stage 2: 90 deg.

    GFD624184Courtesy of FORD MOTOR COMPANY
  14. Remove the M6 bolt.
    GFD624006Courtesy of FORD MOTOR COMPANY
  15. NOTE: Do not tighten the CKP sensor bolts at this time.

    Install the CKP sensor and the bolts finger tight.

    GFD624007Courtesy of FORD MOTOR COMPANY
  16. Install the special tool onto the CKP sensor and the tooth of the crankshaft pulley trigger wheel. Use Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.

    Torque: 97 lb.in (11 Nm)

    GFD624008Courtesy of FORD MOTOR COMPANY
  17. Remove Special Service Tool: 303-1521 Alignment Tool, Crankshaft Position Sensor.
    GFD624009Courtesy of FORD MOTOR COMPANY
  18. Connect the CKP sensor electrical connector.
    GFD624185Courtesy of FORD MOTOR COMPANY
  19. Remove Special Service Tool: 303-507 Timing Peg, Crankshaft TDC.
    GFD624186Courtesy of FORD MOTOR COMPANY
  20. Install the engine plug bolt.

    Torque: 177 lb.in (20 Nm)

    GFD624187Courtesy of FORD MOTOR COMPANY
  21. Remove Special Service Tool: 303-1685 Alignment Tool, Camshaft.
    GFD624170Courtesy of FORD MOTOR COMPANY
  22. Install the high-pressure fuel pump drive unit and the bolts.

    Torque: 97 lb.in (11 Nm)

    GFD624162Courtesy of FORD MOTOR COMPANY
  23. Install the accessory drive belt tensioner and the bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD624164Courtesy of FORD MOTOR COMPANY
  24. NOTE: Installation of new seals is only required if damaged seals were removed during removal.

    If removed, using the special tools, install the VCT oil control solenoid seals. Use Special Service Tool: 205-153 (T80T-4000-W) Handle., 303-1687 Installer, VCT Solenoid Seal.

    GFD624188Courtesy of FORD MOTOR COMPANY
  25. Install a new valve cover gaskets.
    GFD624189Courtesy of FORD MOTOR COMPANY
  26. Apply a 5.5 mm (0.22 in) bead of silicone sealant in the 4 places shown.

    Material: Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD624190Courtesy of FORD MOTOR COMPANY
  27. NOTE: The valve cover must be secured within 10 minutes of silicone gasket application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Install the valve cover and tighten the fasteners in sequence shown.

    Torque: 97 lb.in (11 Nm)

    Fig 3: Valve Cover Bolts Tightening Sequence
    GFD624191Courtesy of FORD MOTOR COMPANY
  28. Inspect and replace any ignition coil-on-plug rubber boots with cracks, rips or tears.
    GFD624192Courtesy of FORD MOTOR COMPANY
  29. Install the ignition coil-on-plugs and the fasteners.

    Torque: 97 lb.in (11 Nm)

    GFD624157Courtesy of FORD MOTOR COMPANY
  30. NOTE: The high-pressure fuel pump tappet cam lobe must be positioned at zero lift before installing the high-pressure fuel pump drive unit.

    Rotate the crankshaft to position the camshaft at zero lift.

    GFD624193Courtesy of FORD MOTOR COMPANY
  31. Inspect the high-pressure fuel pump tappet for flat spots or scoring, especially in the indicated areas. If any damage is found, inspect the high-pressure fuel pump and the high-pressure fuel pump tappet drive lobe. Install new components as necessary.
    GFD624194Courtesy of FORD MOTOR COMPANY
  32. Lubricate the bore and tappet with clean engine oil and install the high-pressure fuel pump tappet.
    GFD624195Courtesy of FORD MOTOR COMPANY
    • Make sure that the mating faces are clean and free of foreign material.

    • Inspect the mounting plate gasket, clean and replace the mounting plate gasket as needed.

    GFD624196Courtesy of FORD MOTOR COMPANY
  34. Install a new high-pressure fuel pump O-ring seal.
    GFD624197Courtesy of FORD MOTOR COMPANY
  35. NOTE: Install new bolts.

    Install the high-pressure fuel pump, mounting plate and alternately tighten each new bolt one complete revolution until seated in 2 stages.

    Torque: Stage 1: 115 lb.in (13 Nm) Stage 2: 45 deg.

    GFD624198Courtesy of FORD MOTOR COMPANY
  36. Install the bracket and the bolt.

    Torque: 97 lb.in (11 Nm)

    GFD624153Courtesy of FORD MOTOR COMPANY
  37. NOTE: Install a new fuel tube.

    • Install the fuel tube and the bolts finger-tight.

    • Install the flare nuts finger-tight.

    GFD624199Courtesy of FORD MOTOR COMPANY
  38. Tighten the flare nuts in 2 stages.

    Torque: Stage 1: 89 lb.in (10 Nm) Stage 2: 38 deg.

    GFD624200Courtesy of FORD MOTOR COMPANY
  39. Tighten the bolts.

    Torque: 97 lb.in (11 Nm)

    GFD624201Courtesy of FORD MOTOR COMPANY
  40. Install the fuel pump cover stud.

    Torque: 44 lb.in (5 Nm)

    GFD624151Courtesy of FORD MOTOR COMPANY
    • Position the wiring harness.

    • Attach the wiring harness retainers.

    • Connect the wiring harness electrical connectors.

    GFD624150Courtesy of FORD MOTOR COMPANY
  42. Connect the CHT sensor wiring harness electrical connector and attach the retainers.
    GFD624149Courtesy of FORD MOTOR COMPANY
  43. Position the coolant tube and install the bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD624148Courtesy of FORD MOTOR COMPANY
    1. Install the coolant tube bracket and the bolt.

      Torque: 97 lb.in (11 Nm)

    2. Install the coolant tube bracket bolt.

      Torque: 53 lb.in (6 Nm)

    GFD624202Courtesy of FORD MOTOR COMPANY
    • Attach the wiring harness to the bracket.

    • Connect the wiring harness electrical connectors.

    GFD624146Courtesy of FORD MOTOR COMPANY
  46. Remove the oil level indicator.
    GFD624145Courtesy of FORD MOTOR COMPANY
  47. Install the engine lift equipment.
    GFD624144Courtesy of FORD MOTOR COMPANY
  48. Using a floor crane, remove the engine from the mounting stand. Use the General Equipment: Mounting Stand
    GFD624143Courtesy of FORD MOTOR COMPANY

    7-Speed Manual Transmission - MT88 

    • NOTE: Special bolts are used for installation. Do not use standard bolts.

      Install the flywheel and the new bolts finger-tight.

    • Install Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

    • Tighten the bolts in sequence shown in 3 stages.

      Torque: Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 86 lb.ft (116 Nm)

    GFD624203Courtesy of FORD MOTOR COMPANY
  50. Using the Clutch Alignment Tool, position the clutch disc on the flywheel. Use the General Equipment: Clutch Alignment Tool
    GFD624204Courtesy of FORD MOTOR COMPANY
    • Using the Clutch Alignment Tool, position the clutch pressure plate on the flywheel and install the clutch pressure plate bolts. Use the General Equipment: Clutch Alignment Tool

    • Tighten the bolts in sequence shown in 3 stages.

      Torque: Stage 1: 89 lb.in (10 Nm) Stage 2: 177 lb.in (20 Nm) Stage 3: 21 lb.ft (29 Nm)

    Fig 4: Clutch Pressure Plate Bolts Tightening Sequence
    GFD624205Courtesy of FORD MOTOR COMPANY

    10-Speed Automatic Transmission - 10R60 

    • NOTE: Special bolts are used for installation. Do not use standard bolts.

      Install the flexplate and the new bolts finger-tight.

    • Install Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

    • Tighten the bolts in sequence shown in 3 stages.

      Torque: Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)

    GFD624116Courtesy of FORD MOTOR COMPANY

    7-Speed Manual Transmission - MT88/10-Speed Automatic Transmission - 10R60 

  53. Install the engine. Refer to: Engine .
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