Intake Manifold: Installation

WARNING: This page is about a different variant/trim than selected.

- Install the intake manifold and attach the KS electrical connector retainers.
- Attach the coolant hose retainer to intake manifold.
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- Position the intake manifold and install the bolts and tighten in sequence shown.
  Torque: 18 lb.ft (25 Nm)
- Connect the crankcase vent oil separator tube quick release coupling to the intake manifold. Refer to: Quick Release Coupling .
Fig 1: Intake Manifold Bolts Tightening Sequence
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Install a new EGR inlet tube assembly gasket.

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Position the EGR inlet tube assembly to intake manifold and install the nuts and bolt and tighten in sequence shown.
Torque: 97 lb.in (11 Nm)

Fig 2: EGR Inlet Tube Assembly Bolts Tightening Sequence
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- Install the EGR transducer assembly and the bolt.
  Torque: 97 lb.in (11 Nm)
- Install the EGR transducer hoses.
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Attach the fuel rail wiring harness retainer to the intake manifold.

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- Connect the wiring harness electrical connectors.
- Attach the wiring harness retainers.
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- Position the CAC pipe and tighten the clamp.
  Torque: 44 lb.in (5 Nm)
- Connect the wiring harness electrical connector and the wiring harness retainers.
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Attach the ground cable retainers to the intake manifold and coolant hose.

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Follow directions to connect the quick release coupling type 5. Position and connect the brake vacuum tube quick release coupling and retainer to the intake manifold. Refer to: Quick Release Coupling .

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Install the EVAP canister purge valve. Refer to: Evaporative Emission Canister Purge Valve .
Connect the battery ground. Refer to: Battery Disconnect and Connect .
Road test the vehicle.