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Home >> Ford >> 2021 >> Bronco Wildtrak, 4D Utility >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Manual Transmission - 7-Speed Manual Transmission - Mt88) >> Disassembly And Assembly Of Subassemblies >> Input Shaft >> Assembly

Input Shaft: Assembly

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  1. NOTE: When installing the bearing, do not over expand the bearing cage or damage to the bearing cage can occur.

    Install the 5th gear needle bearing.

    GFD626861Courtesy of FORD MOTOR COMPANY
  2. Install the 5th gear.
    GFD626863Courtesy of FORD MOTOR COMPANY
  3. Install the 5th gear synchronizer ring.
    GFD626859Courtesy of FORD MOTOR COMPANY
  4. NOTE: The 5th/6th gear synchronizer has to be installed the same direction as removal.

    Install the 6th/5th gear synchronizer.

    GFD626864Courtesy of FORD MOTOR COMPANY
  5. NOTE: Use care to not scratch the input shaft surfaces or leaks and/or premature part failures such as bearings may be the result.

    Install the 6th/5th gear synchronizer circlip.

    GFD626857Courtesy of FORD MOTOR COMPANY
  6. Install the 6th gear synchronizer ring.
    GFD626856Courtesy of FORD MOTOR COMPANY
  7. NOTE: It is recommended that all washers, bearings etc. to be installed in the same direction as removed from the shafts so that all parts are installed in the same direction with all the same mating surfaces touching as removed.

    Install the 6th gear needle bearing.

    GFD626855Courtesy of FORD MOTOR COMPANY
  8. Install the 6th gear.
    GFD626865Courtesy of FORD MOTOR COMPANY
  9. NOTE: It is recommended that all washers, bearings etc. to be installed in the same direction as removed from the shafts so that all parts are installed in the same direction with all the same mating surfaces touching as removed.

    Install the split washer and the thrust washer.

    GFD626853Courtesy of FORD MOTOR COMPANY
  10. NOTE: When installing the bearing, do not over expand the bearing cage or damage to the bearing cage can occur.

    Install the 3rd gear needle bearing.

    GFD626852Courtesy of FORD MOTOR COMPANY
  11. Install the 3rd gear.
    GFD626866Courtesy of FORD MOTOR COMPANY
  12. Install the 3rd gear synchronizer rings.
    GFD626850Courtesy of FORD MOTOR COMPANY
  13. Install the 3rd/4th gear synchronizer.
    GFD626867Courtesy of FORD MOTOR COMPANY
  14. NOTE: Use care to not scratch the input shaft surfaces or leaks and/or premature part failures such as bearings may be the result.

    Install the 3rd/4th gear synchronizer circlip.

GFD626848Courtesy of FORD MOTOR COMPANY