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Home >> Ford >> 2020 >> Fusion Titanium, FWD >> Repair and Diagnosis (Single Page) >> Body & Frame >> Frames, Subframes & Crossmembers >> Uni-Body, SUBFRAME And Mounting System (Except Hybrid) >> Removal And Installation >> Front Subframe - 1.5L EcoBoost (118kW/160PS) - I4 2.0L EcoBoost (184kW/250PS) - MI4 2.5L Duratec (125kW/170PS) >> Installation

Front Subframe - 1.5L EcoBoost (118kW/160PS) - I4 2.0L EcoBoost (184kW/250PS) - MI4 2.5L Duratec (125kW/170PS): Installation

  1. Partially raise the subframe and position it to the vehicle. Use Special Service Tool: 300-OTC1585AE Powertrain Lift. Use the General Equipment: Wooden Block
    GFD485973Courtesy of FORD MOTOR COMPANY
  2. NOTE: Align reference marks made during removal.

    Finger tight at this stage. Install the new forward front subframe bolts.

    GFD485974Courtesy of FORD MOTOR COMPANY
    1. Finger tight at this stage. Install the new rearward front subframe bolts.
    2. Finger tight at this stage. Install the bracket bolts.
    GFD485975Courtesy of FORD MOTOR COMPANY
  3. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    Tighten the new forward front subframe bolts.

    Torque: 173 lb.ft (235 Nm)

    GFD485974Courtesy of FORD MOTOR COMPANY
  4. NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    1. Install the new rearward front subframe bolts.

      Torque: Stage 1: 76 lb.ft (103 Nm) | Stage 2: 270°

    2. Tighten the bracket bolts.

      Torque: 44 lb.ft (60 Nm)

    GFD485975Courtesy of FORD MOTOR COMPANY
  5. All except 1.5L EcoBoost. Position the EPAS gear harness, clip the harness retainers and connect the electrical connectors.
    GFD485976Courtesy of FORD MOTOR COMPANY
  6. 1.5L EcoBoost. Position the EPAS gear harness, clip the harness retainers and connect the electrical connectors.
    GFD485977Courtesy of FORD MOTOR COMPANY
  7. If equipped. Install the exhaust support bracket bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD485966Courtesy of FORD MOTOR COMPANY
  8. Install the cross brace and the retainers.

    Torque: 33 lb.ft (45 Nm)

    GFD485965Courtesy of FORD MOTOR COMPANY
  9. If equipped. Position and clip the electrical harness.
    GFD485964Courtesy of FORD MOTOR COMPANY
  10. Install the roll restrictor bolt.

    Material: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)

    Torque: 85 lb.ft (115 Nm)

    GFD485978Courtesy of FORD MOTOR COMPANY
  11. Connect the lower ball joint to the wheel knuckle and install the new ball joint pinch bolt and nut.

    Torque: 76 lb.ft (103 Nm)

    GFD485979Courtesy of FORD MOTOR COMPANY
  12. On both sides. Connected the front suspension height sensor electrical connectors. Position the bracket and install the bolt.

    Torque: 177 lb.in (20 Nm)

    GFD485980Courtesy of FORD MOTOR COMPANY
  13. NOTE: The stabilizer bar links are designed with low friction ball joints that have a low breakaway torque.
    NOTE: Use the hex-holding feature to prevent the ball stud from turning while removing or installing the stabilizer bar link nut.

    On both sides. Position the stabilizer bar links and install the new stabilizer bar link lower nut.

    Torque: 85 lb.ft (115 Nm)

    GFD485981Courtesy of FORD MOTOR COMPANY
  14. On both sides. Connect the tie rod end to the wheel knuckle and install the new tie rod end nut.

    Torque: 111 lb.ft (150 Nm)

    GFD485982Courtesy of FORD MOTOR COMPANY
  15. Position the radiator core support and install the retainers.

    Torque: 177 lb.in (20 Nm)

    GFD485983Courtesy of FORD MOTOR COMPANY
  16. If equipped. Install the underbody air deflector, retainers and bolts.
    GFD485954Courtesy of FORD MOTOR COMPANY
  17. If equipped. Install the underbody air deflector, retainers and bolts.
    GFD485955Courtesy of FORD MOTOR COMPANY
  18. If equipped. Install the front air deflectors and retainers.
    GFD485953Courtesy of FORD MOTOR COMPANY
  19. If equipped. Install the underbody shield and the retainers.
    GFD485952Courtesy of FORD MOTOR COMPANY
  20. If equipped. Install the underbody shield and the retainers.
    GFD485951Courtesy of FORD MOTOR COMPANY
  21. Install the wheels and tires. Refer to: Wheel and Tire .
  22. WARNING: Do not reuse steering column shaft bolts. This may result in fastener failure and steering column shaft detachment or loss of steering control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

    Position the steering shaft coupler and install the new steering shaft coupler bolt.

    Torque: 18 lb.ft (25 Nm)

    GFD485984Courtesy of FORD MOTOR COMPANY
  23. Install the upper radiator grommets.
    GFD485950Courtesy of FORD MOTOR COMPANY
  24. Install the radiator sight shield and the retainers.
    GFD485949Courtesy of FORD MOTOR COMPANY
  25. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
  26. Check and if necessary adjust front toe. Refer to: Front Toe Adjustment .
  27. Calibrate the suspension system. Connect the scan tool and carry out the Ride Height Calibration routine. Follow the scan tool directions.