Removal And Installation: Turbocharger: Installation

WARNING: This page is about a different variant/trim than selected.

NOTE: Make sure that the mating faces are clean and free of foreign material.

NOTE: Do-not use a metal brush; damage to sealing area will result in leaks.
- Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore. Inspect the area for deep scratches and gouges.
1. Install the new TC oil supply tube assembly, including the new bolt, the new sealing washers and the new O-ring seals. Lubricate the new O-ring seals with clean engine oil.
  Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
  
  Torque: 19 lb.ft (26 Nm)
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Replace the TC mounting studs and the gasket.
Torque: 89 lb.in (10 Nm)

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Install the TC and tighten the TC mounting nuts in the sequence shown.
Torque: Stage 1: Tighten in the sequence shown to: : 62 lb.in (7 Nm) - Stage 2: Tighten in the sequence shown to: : 124 lb.in (14 Nm) - Stage 3: Tighten in the sequence shown to: : 17 lb.ft (23 Nm)

Fig 1: Turbocharger Tightening Sequence
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NOTE: When installing the oil supply tube, the spigot on the oil supply tube must be fully engaged to the cylinder head with both O-rings inserted before the fastener is tightened.

Install the TC oil supply tube, then install and tighten the TC oil supply tube bolt.

Torque: 89 lb.in (10 Nm)

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Connect the TC wastegate control hose. Use the General Equipment: Hose Clamp Remover/Installer

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Install the new TC oil return tube gasket. Lubricate the O-ring seal with clean engine oil.

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NOTE: Do-not use a metal brush; damage to sealing area will result in leaks.
- Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger tube to engine O-ring bore. Inspect the area for deep scratches and gouges.
1. Install the new turbocharger oil return tube, then install and tighten the turbocharger oil return tube bolts.
  Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B
  
  Torque: 89 lb.in (10 Nm)
Courtesy of FORD MOTOR COMPANY
Install the new the turbocharger coolant tube O-ring seals, then lubricate with clean engine coolant.

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To install, reverse the removal procedure.