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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 42 (Starting System - 1.5L ECOBOOST (118KW/160PS) - I4) >> Removal And Installation >> Starter Motor >> Removal

Starter Motor: Removal

WARNING: This page is about a different variant/trim than selected.
WARNING: Always disconnect the battery ground cable at the battery before disconnecting the starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
NOTE: Removal steps in this procedure may contain installation details.
  1. With the vehicle in N, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Remove the air cleaner. Refer to: Air Cleaner .
  3. Remove the battery tray. Refer to: Battery Tray .
  4. Remove the engine appearance cover.
    GFD482063Courtesy of FORD MOTOR COMPANY
    1. Disconnect the selector lever cable from the transmission controller arm.
    2. Remove the selector lever cable bracket bolt and position the selector lever cable aside.

      Torque: 62 lb.in (7 Nm)

    GFD482064Courtesy of FORD MOTOR COMPANY
  5. Remove the upper starter motor retaining bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD482065Courtesy of FORD MOTOR COMPANY
  6. Remove the retainers and the underbody shield.
    GFD482066Courtesy of FORD MOTOR COMPANY
  7. NOTE: Lubricate the engine oil filter gasket with clean engine oil prior to installing the oil filter.

    Remove and discard the engine oil filter. Use the General Equipment: Oil Drain Equipment, Use the General Equipment: Strap Wrench

    Material: Engine Oil - SAE 5W-20 - Synthetic Blend Motor Oil / XO-5W20-Q1SP (WSS-M2C945-B1)

    Torque: 133 lb.in (15 Nm)

    GFD482067Courtesy of FORD MOTOR COMPANY
  8. NOTE: If metal or aluminum material is present in the oil cooler, mechanical concerns exist. Failure to correct these concerns may cause engine failure.

    • To diagnose mechanical concerns, Refer to: Engine . Use the General Equipment: Oil Drain Equipment

    • Remove the engine oil cooler bolt and position the engine oil cooler aside.

      Torque: 41 lb.ft (55 Nm)

    GFD482068Courtesy of FORD MOTOR COMPANY
  9. Inspect the engine oil cooler gasket and replace as needed.
    GFD482069Courtesy of FORD MOTOR COMPANY
  10. Disconnect the A/C pressure transducer electrical connector.
    GFD482070Courtesy of FORD MOTOR COMPANY
    1. Remove the starter motor control wire retaining nut and disconnect the starter motor control wire at the starter motor.

      Torque: 53 lb.in (6 Nm)

    2. Remove the battery positive cable retaining nut and disconnect the battery positive cable at the starter motor.

      Torque: 106 lb.in (12 Nm)

    GFD482071Courtesy of FORD MOTOR COMPANY
    1. Detach the retainer from the studbolt.
    2. Remove the ground cable bolt and position the ground cable aside.

      Torque: 35 lb.ft (48 Nm)

    GFD482072Courtesy of FORD MOTOR COMPANY
  11. Remove the nuts from the bracket and position the cabin heater coolant pump and bracket aside.

    Torque: 71 lb.in (8 Nm)

    GFD482073Courtesy of FORD MOTOR COMPANY
  12. Remove the starter motor retaining bolts, bracket and the starter motor.

    Torque: 35 lb.ft (48 Nm)

    GFD482074Courtesy of FORD MOTOR COMPANY
  13. Inspect the starter motor drive gear and ring gear. Refer to: Starter Motor Drive Gear and Flywheel Ring Gear Inspection .