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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 41 (Automatic Transmission - 6-Speed Automatic Transmission - 6F35 (3 Of 3)) >> Removal And Installation >> Transmission - 2.5L Duratec (125kW/170PS) >> Removal

Transmission - 2.5L Duratec (125kW/170PS): Removal

WARNING: This page is about a different variant/trim than selected.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Remove the following items:

    1. Refer to: Air Cleaner .
    2. Refer to: Air Cleaner Outlet Pipe .
    3. Refer to: Battery Tray .

  3. Disconnect the selector lever cable end from the manual control lever, remove the bracket bolts and position aside the selector lever cable and bracket.
    GFD482733Courtesy of FORD MOTOR COMPANY
  4. Disconnect the wiring harness retainer.
    GFD482824Courtesy of FORD MOTOR COMPANY
  5. Disconnect the TSS sensor electrical connector.
    GFD482735Courtesy of FORD MOTOR COMPANY
  6. Remove the nut and ground cable.
    GFD482675Courtesy of FORD MOTOR COMPANY
  7. Disconnect the wiring harness retainer.
    GFD482790Courtesy of FORD MOTOR COMPANY
  8. Remove the upper transmission-to-engine bolts.
    GFD482791Courtesy of FORD MOTOR COMPANY
  9. Remove the front subframe. Refer to: Front Subframe - 1.5L EcoBoost (118kW/160PS) - I4 2.0L EcoBoost (184kW/250PS) - MI4 2.5L Duratec (125kW/170PS) .
  10. NOTE: If transmission disassembly or installation of a new transmission is necessary, drain the transmission fluid.

    Remove the drain plug and drain the transmission. Install the drain plug.

    Torque: 159 lb.in (18 Nm)

    GFD482792Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the halfshaft bracket and the nuts.
    GFD482736Courtesy of FORD MOTOR COMPANY
  12. Position the RH halfshaft aside and support with a length of mechanics wire.
    GFD482737Courtesy of FORD MOTOR COMPANY
  13. Using the special tools, separate the LH halfshaft from the transmission. Use Special Service Tool: 100-001 (T50T-100-A) Slide Hammer, 205-241 (T86P-3514-A) Remover, Halfshaft, 205-290 (T89P-3415-B) Remover, Halfshaft (Plate).
    GFD482738Courtesy of FORD MOTOR COMPANY
  14. Position the LH halfshaft aside and support with a length of mechanics wire.
    GFD482739Courtesy of FORD MOTOR COMPANY
  15. Disconnect the electrical connector and wiring harness retainers.
    GFD482679Courtesy of FORD MOTOR COMPANY
  16. Disconnect the wiring harness retainers.
    GFD482825Courtesy of FORD MOTOR COMPANY
  17. Remove the starter motor. Refer to: Starter Motor .
  18. Remove the starter motor insulator.
    GFD482801Courtesy of FORD MOTOR COMPANY
  19. NOTE: Only rotate the engine in a clockwise direction or engine damage will occur.
    NOTE: Index mark one stud and the flexplate for assembly reference.
    NOTE: The torque converter nuts are accessed from the top of the vehicle.

    Using a magnetic socket, remove and discard the torque converter nuts. Use the General Equipment: Magnetic Socket

    GFD482802Courtesy of FORD MOTOR COMPANY
  20. NOTE: If transmission disassembly or installation of a new transmission is necessary, remove the bracket.

    If necessary, remove the bolts the roll restrictor bracket.

    GFD482803Courtesy of FORD MOTOR COMPANY
  21. Remove the nuts, the studs and the catalytic converter support bracket.
    GFD482826Courtesy of FORD MOTOR COMPANY
  22. Remove the retainers and the RH and LH filler panels.
    GFD482754Courtesy of FORD MOTOR COMPANY
  23. Using the special tools, support the engine. Use Special Service Tool: 303-F072 Support Bar, Engine, 303-290B-19 Adapter for 303-290B, 303-290-05A Adapter for 303-290A.
    GFD482806Courtesy of FORD MOTOR COMPANY
  24. Remove and the bolt and nuts, remove the bracket and the transmission support insulator.
    GFD482756Courtesy of FORD MOTOR COMPANY
  25. Remove the bolts and the transmission support insulator damper.
    GFD482757Courtesy of FORD MOTOR COMPANY
  26. Remove the bolts and the transmission support insulator bracket.
    GFD482758Courtesy of FORD MOTOR COMPANY
  27. Disconnect the transmission fluid cooler tubes.
    GFD482827Courtesy of FORD MOTOR COMPANY
  28. NOTE: Secure the transmission to the transmission jack with a safety strap.

    Support the transmission with a transmission jack. Use the General Equipment: Transmission Jack

  29. Remove the transmission-to-engine bolts.
    GFD482812Courtesy of FORD MOTOR COMPANY
  30. Separate the transmission from the engine and install the special tool. Use Special Service Tool: 307-566 Retainer, Torque Converter.
    GFD482763Courtesy of FORD MOTOR COMPANY
  31. NOTE: If transmission disassembly or installation of a new transmission is necessary, remove the transmission mounted transmission fluid cooler tubes.

    Remove and discard the bolts, remove the nuts and the transmission mounted transmission fluid cooler tubes.

    GFD482828Courtesy of FORD MOTOR COMPANY
  32. Inspect the transmission case to be sure that the transmission fluid cooler tube seals and backing rings were removed with the transmission fluid cooler tubes and are not stuck in the transmission case. If the transmission fluid cooler tube seals or backing rings are stuck in the transmission case, remove the seals and backing rings.
    GFD482761Courtesy of FORD MOTOR COMPANY
  33. NOTE: Failure to clean the transmission fluid cooler tubes can result in transmission failure.

    If the transmission is to be overhauled or if installing a new or re-manufactured transmission, carryout the transmission fluid cooler backflushing and cleaning. Clean the transmission-mounted transmission fluid cooler tubes by hand. Refer to: Transmission Fluid Cooler - Backflushing and Cleaning .

  34. Inspect the transaxle case bushing. If the surface shows signs of excessive wear or damage, replace the transaxle case bushing. Refer to: Transmission Case Bushing .
    GFD482813Courtesy of FORD MOTOR COMPANY
  35. Inspect the LH halfshaft journal. If there is metal transfer on the journal, replace the LH halfshaft.

    1. Halfshaft journal with normal wear.
    2. Halfshaft journal with metal transfer. Refer to: Front Halfshaft LH .

    GFD482814Courtesy of FORD MOTOR COMPANY
  36. Inspect the LH halfshaft hub for wear or damage and install a new halfshaft, if necessary.

    1. Inspect the differential seal surface.
    2. Inspect the halfshaft bushing surface. If this surface is damaged, inspect the halfshaft bushing for damage.
    3. Inspect the differential side gear splines.

GFD482775Courtesy of FORD MOTOR COMPANY
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