LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 37 (Engine - 1.5L ECOBOOST (118KW/160PS) - I4) >> Removal And Installation >> Variable Camshaft Timing (VCT) Unit >> Installation

Variable Camshaft Timing (VCT) Unit: Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: It may be necessary to use an open-ended wrench to turn the camshafts by the hexagon to align the camshafts.

    Install Special Service Tool: 303-1552 Alignment Tool, Camshaft.

    GFD479631Courtesy of FORD MOTOR COMPANY
  2. Install the VCT unit at the 12 o'clock position.
    GFD479632Courtesy of FORD MOTOR COMPANY
  3. NOTE: The timing mark of each VCT unit must be at the 12 o'clock position.
    NOTE: Use an open-ended wrench to hold the camshafts by the hexagon to prevent the camshafts from turning.

    Install the new VCT unit bolts. Install Special Service Tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Unit.

    Torque: 18 lb.ft (25 Nm)

    GFD479633Courtesy of FORD MOTOR COMPANY
  4. Remove Special Service Tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Unit.
    GFD479634Courtesy of FORD MOTOR COMPANY
  5. Remove Special Service Tool: 303-1552 Alignment Tool, Camshaft.
    GFD479631Courtesy of FORD MOTOR COMPANY
  6. NOTE: Use an open-ended wrench to hold the camshafts by the hexagon to prevent the camshafts from turning.

    Tighten the VCT units bolts.

    Torque: 75 deg.

    GFD479635Courtesy of FORD MOTOR COMPANY
  7. NOTE: The special tool can only be installed if the valve timing is correct.

    Install Special Service Tool: 303-1552 Alignment Tool, Camshaft.

    GFD479631Courtesy of FORD MOTOR COMPANY
  8. NOTE: The timing mark of each VCT unit must be at the 12 o'clock position.

    If the special tools cannot be installed, repeat the adjustment according to the preceding steps.

    GFD479634Courtesy of FORD MOTOR COMPANY
  9. Remove Special Service Tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Unit.
    GFD479634Courtesy of FORD MOTOR COMPANY
  10. Remove Special Service Tool: 303-1552 Alignment Tool, Camshaft.
    GFD479631Courtesy of FORD MOTOR COMPANY
  11. NOTE: Use an open-ended wrench to hold the camshafts by the hexagon to prevent the camshafts from turning.

    Install the VCT unit caps.

    Torque: 142 lb.in (16 Nm)

    GFD479629Courtesy of FORD MOTOR COMPANY
  12. NOTE: The timing mark of each VCT unit must be at the 12 o'clock position.

    Install Special Service Tool: 303-1097 Locking Tool, Variable Camshaft Timing Oil Control Unit.

    GFD479479Courtesy of FORD MOTOR COMPANY
  13. Install the engine lifting bracket and the bolts.

    Torque: 168 lb.in (19 Nm)

    GFD479628Courtesy of FORD MOTOR COMPANY
  14. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.

    Make sure that the mating faces are clean and free of foreign material.

    Material: Motorcraft® Metal Surface Prep Wipes / ZC-31-B

    GFD479636Courtesy of FORD MOTOR COMPANY
  15. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.

    Make sure that the mating faces are clean and free of foreign material.

    Material: Motorcraft® Metal Surface Prep Wipes / ZC-31-B

    GFD479637Courtesy of FORD MOTOR COMPANY
  16. NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths.

    Make sure that the mating faces are clean and free of foreign material.

    Material: Motorcraft® Metal Surface Prep Wipes / ZC-31-B

    GFD479638Courtesy of FORD MOTOR COMPANY
  17. Apply a 1.5 mm (0.059 in) beads of gasket maker as shown.

    Material: Flange Sealant / CU7Z-19B508-A (WSS-M2G348-A11)

    GFD479639Courtesy of FORD MOTOR COMPANY
    • Install the brake vacuum pump cap, bolts and the stud.

      Torque: 1-3: Stage 1: 35 lb.in (4 Nm) | Stage 2: 89 lb.in (10 Nm)

    • Install the engine cover mounting stud.

      Torque: 44 lb.in (5 Nm)

    GFD479640Courtesy of FORD MOTOR COMPANY
    • Install the new O-ring seal.

    • Install the high-pressure fuel pump drive unit and the bolts, tighten in sequence shown in 3 stages.

      Torque: Stage 1: 1-8: 35 lb.in (4 Nm) | Stage 2: 1-8: 124 lb.in (14 Nm) | Stage 3: 9-10: 97 lb.in (11 Nm)

    Fig 1: High-Pressure Fuel Pump Drive Unit Tightening Sequence
    GFD479641Courtesy of FORD MOTOR COMPANY
  20. Install the support bracket and the bolts.

    Torque: 1: 97 lb.in (11 Nm) 2: 71 lb.in (8 Nm)

    GFD479642Courtesy of FORD MOTOR COMPANY
    • Install the CMP sensor and the bolt.

      Torque: 80 lb.in (9 Nm)

    • Position the wiring harness and attach the retainer.

    GFD479624Courtesy of FORD MOTOR COMPANY
  22. Install the new vacuum pump gasket.
    GFD479643Courtesy of FORD MOTOR COMPANY
  23. Apply a 3 mm (0.118 in) beads of flange sealant as shown.

    Material: Flange Sealant - Anaerobic / Loctite® 51031 (WSK-M2G348-A7)

    GFD479644Courtesy of FORD MOTOR COMPANY
  24. NOTE: Manually align the brake vacuum pump drive key with the camshaft slot before installation.
    NOTE: Install new bolts.

    • Install the vacuum pump and the stud bolts.

      Torque: 89 lb.in (10 Nm)

    • Connect the vacuum hose and attach the retainer.

    GFD479645Courtesy of FORD MOTOR COMPANY
  25. Position the EVAP canister purge valve, install the bracket and the nuts.

    Torque: 62 lb.in (7 Nm)

    GFD479621Courtesy of FORD MOTOR COMPANY
  26. Connect the wiring harness electrical connectors and retainer.
    GFD479620Courtesy of FORD MOTOR COMPANY
  27. Install the following items:

    1. Install the timing belt. Refer to: Timing Belt .
    2. Install the valve cover. Refer to: Valve Cover .

    1. Install the TC outlet pipe, bolt and tighten the clamps.

      Torque: 2: 71 lb.in (8 Nm) 3: 44 lb.in (5 Nm)

    2. Connect the TC bypass hose. Use the General Equipment: Hose Clamp Remover/Installer
    3. Attach the wiring harness retainers and connect the electrical connectors.
    GFD479646Courtesy of FORD MOTOR COMPANY
    • Position and connect the brake vacuum hose.

    • Install the PCV hose. Use the General Equipment: Hose Clamp Remover/Installer

    • Connect the wiring harness electrical connector and retainer.

    GFD479618Courtesy of FORD MOTOR COMPANY
  30. Install the following items:

    1. Install the air cleaner. Refer to: Air Cleaner .
    2. Install the upper air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    3. Install the high-pressure fuel pump. Refer to: High-Pressure Fuel Pump .

scientia non olet · About LEMON Manuals