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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 31 (Hydraulic Brake Actuation (Except Hybrid)) >> Removal And Installation >> Brake Master Cylinder >> Removal

Brake Master Cylinder: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Removal steps in this procedure may contain installation details.

All vehicles 

  1. NOTE: Before removing the master cylinder, relieve the vacuum in the brake booster or the master cylinder O-ring seal may be drawn into the brake booster, causing brake booster failure and increased brake pedal effort.

    Fully apply and release the brake pedal 5 times.

    GFD479192Courtesy of FORD MOTOR COMPANY
  2. Disconnect the battery. Refer to: Battery Disconnect and Connect .

    1.5L EcoBoost (118kW/160PS)/2.5L Duratec (125kW/170PS) 

  3. Disconnect the brake fluid level sensor electrical connector and detach the brake tube retainer.
    GFD479193Courtesy of FORD MOTOR COMPANY

    2.0L EcoBoost (184kW/250PS) - MI4/2.7L EcoBoost (238kW/324PS) 

  4. Disconnect the brake fluid level sensor electrical connector and detach the wiring retainers.

    Torque: 18 lb.ft (25 Nm)

    GFD479194Courtesy of FORD MOTOR COMPANY

    All vehicles 

    NOTE: 2.0L EcoBoost engine shown
  5. NOTE: If the brake fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.
    NOTE: Make sure that all openings are sealed.

    Disconnect the brake tube fittings.

    Torque: 18 lb.ft (25 Nm)

    GFD479195Courtesy of FORD MOTOR COMPANY
  6. NOTE: Make sure that the master cylinder-to-booster seal is removed with the master cylinder.

    Remove the nuts and the brake master cylinder. Discard the nuts.

    Torque: 18 lb.ft (25 Nm)

GFD479196Courtesy of FORD MOTOR COMPANY