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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 19 (Exhaust System - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Catalytic Converter >> Removal

Catalytic Converter: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: Removal steps in this procedure may contain installation details.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Remove the HO2S. Refer to: Heated Oxygen Sensor (HO2S) .
  3. Remove the bolts and the catalytic converter heat shield.

    Torque: 89 lb.in (10 Nm)

    GFD484008Courtesy of FORD MOTOR COMPANY
  4. Remove the catalyst monitor sensor. Refer to: Catalyst Monitor Sensor .
  5. Remove the retainers and the shield.
    GFD484009Courtesy of FORD MOTOR COMPANY
  6. Remove the catalytic converter bracket bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD484010Courtesy of FORD MOTOR COMPANY
  7. Remove the retainers and the underbody shield.
    GFD484011Courtesy of FORD MOTOR COMPANY
  8. Remove the nuts and the brace.

    Torque: 33 lb.ft (45 Nm)

    GFD484012Courtesy of FORD MOTOR COMPANY
  9. Remove the muffler and tailpipe. Refer to: Muffler and Tailpipe .
  10. Remove the bolts from the exhaust isolator bracket to the subframe.

    Torque: 18 lb.ft (25 Nm)

    GFD484013Courtesy of FORD MOTOR COMPANY
    • Remove and discard the catalytic converter nuts.

      Torque: 41 lb.ft (55 Nm)

    • Remove the catalytic converter.

    GFD484014Courtesy of FORD MOTOR COMPANY
    • Remove and discard the catalytic converter gasket.

    • Remove and discard the catalytic converter studs.

      Torque: 150 lb.in (17 Nm)

GFD484015Courtesy of FORD MOTOR COMPANY