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Home >> Ford >> 2020 >> Fusion Titanium Hybrid >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Engine - 2.5L DURATEC (125KW/170PS)) >> Removal And Installation >> Valve Cover >> Installation

Valve Cover: Installation

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  1. NOTE: Installation of a new VCT seal is required if a damaged seal was removed during disassembly of the engine.

    If removed, using the special tools, install the VCT seals. Use Special Service Tool: 303-1247 VCT Spark Plug Tube Seal Remover and Installer., 205-153 (T80T-4000-W) Handle.

    GFD480658Courtesy of FORD MOTOR COMPANY
  2. Inspect and if necessary, install new valve cover gaskets.
    GFD480659Courtesy of FORD MOTOR COMPANY
  3. NOTE: The valve cover must be secured within 10 minutes of silicone gasket application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep.

    Apply a 6 mm bead of silicone sealant.

    MaterialMotorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD480660Courtesy of FORD MOTOR COMPANY
  4. Install the valve cover and tighten the fasteners in sequence shown.

    Torque:

    89 lb.in (10 Nm)

    Fig 1: Valve Cover Fasteners Tightening Sequence
    GFD480661Courtesy of FORD MOTOR COMPANY
  5. Position the bracket and install the nuts.

    Torque:

    80 lb.in (9 Nm)

    GFD480655Courtesy of FORD MOTOR COMPANY
  6. Attach the wire harness retainer.
    GFD480654Courtesy of FORD MOTOR COMPANY
  7. Attach the wire harness retainer.
    GFD480653Courtesy of FORD MOTOR COMPANY
  8. Connect the VCT solenoid electrical connector.
    GFD480652Courtesy of FORD MOTOR COMPANY
  9. Attach the wire harness retainer and connect the electrical connector.
    GFD480651Courtesy of FORD MOTOR COMPANY
  10. Connect the CMP sensor electrical connector.
    GFD480650Courtesy of FORD MOTOR COMPANY
  11. Attach the wire harness retainer.
    GFD480649Courtesy of FORD MOTOR COMPANY
  12. Connect the CHT sensor electrical connector and position back the boot.
    GFD480648Courtesy of FORD MOTOR COMPANY
  13. Connect the crankcase vent tube. Refer to: Quick Release Coupling .
    GFD480647Courtesy of FORD MOTOR COMPANY
  14. Install the oil level indicator.
    GFD480601Courtesy of FORD MOTOR COMPANY
  15. Install the ignition coil-on-plugs. Refer to: Ignition Coil-On-Plug .